Audi S2 Coupe Rebuild "Silver Spiken"

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  • Jay
    S2Forum Maniac
    • Jul 2004
    • 599

    #91
    Fit RS2 ones (bearings) and a set of JE pistons plus the RS2 head gasket that way you won't have to split the engine again when you take the next leep up the BHP ladder

    Jay

    Comment

    • zlobo
      S2Forum Maniac
      • Jan 2004
      • 967
      • Country: Sweden

      #92
      Oj,,, i used 3b crank bearings. get verdi rods or paner. and now when you got it dont to pices do a complete balencing.
      ABT C5 Lord Of The Rings
      2004 1/4 Mile ET 12.00 191Km/h @1,5Bar
      2009 1/4 Mile ET 11.92 213Km/h @ 1,5Bar 437WHp
      2010 1/4 Mile ET 11.45 110Km/h @ 1,5Bar 437Whp
      kostic.nu

      Comment

      • Eriksson
        S2Forum Addict
        • Jul 2004
        • 329
        • Country: Sweden

        #93
        JO kan man lungt säga


        Zlobo where and how do i get the bottom end balanced ?
        Send me a PM, and what parts i sould youse bearings and so on.


        Im going to order Scat rods from Corey.

        Cheers.
        sigpic
        Audi S2 Coupe - 92
        Koni + H&R. PowerFlex bushes. 3" Exhaust
        RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
        Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
        Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
        Best ET 2007 201m 8.15@140km/h
        Best ET 2008 402m 12.34@177km/h
        My Project
        http://www.s2forum.com/forum/showthread.php?t=16997

        Comment

        • prosty
          S2Forum Extremist
          • Jun 2005
          • 1114
          • Country: Sweden

          #94
          Now it's rebuild time. 4 real. The engine will be like new. This will be fun. I had fun doing my own engine but this will be much more fun when I'm not paying the bills
          2004 9-5 aero
          2009 Subaru Legacy Diesel
          1994 Toyota Supra Eurospec 6-spd LHD
          3-4 Audis in parts

          Comment

          • Eriksson
            S2Forum Addict
            • Jul 2004
            • 329
            • Country: Sweden

            #95
            Now, last week we got some more work done.

            Dissasembled my old engine, head removed.


            Some parts removed,


            Dirty ditry!




            Got some parts cleaned up at my local Volvo dealer, tnx to my friend.








            More parts.


            Stripped the fuel rails old paint using Gasket remover, really good!
            sigpic
            Audi S2 Coupe - 92
            Koni + H&R. PowerFlex bushes. 3" Exhaust
            RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
            Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
            Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
            Best ET 2007 201m 8.15@140km/h
            Best ET 2008 402m 12.34@177km/h
            My Project
            http://www.s2forum.com/forum/showthread.php?t=16997

            Comment

            • Eriksson
              S2Forum Addict
              • Jul 2004
              • 329
              • Country: Sweden

              #96
              Only 10 pics per post...

              The old block, the rod had beed bent so mutch so the bottom of the piston had shaked hand with the crank. the oil line for the piston was gone, a chip of the bottom cyl was missing.


              Nice flat black paint for the fuel rail.


              Some parts, oilpump etc.
              Im going to clean up the oilpump before assembly, any inputs ?


              Me and prosty started to take the new (old) engine appart. erlier it had its home in a 200 estate


              it was in really good condition and seems to work fine !=?


              A complete 3b Head, crack free new machined.


              4 Sale!!


              the new block. Will strip it from paint tomorrow and im cleaning it upa bit.


              SAome new parts starting to arrive.
              sigpic
              Audi S2 Coupe - 92
              Koni + H&R. PowerFlex bushes. 3" Exhaust
              RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
              Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
              Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
              Best ET 2007 201m 8.15@140km/h
              Best ET 2008 402m 12.34@177km/h
              My Project
              http://www.s2forum.com/forum/showthread.php?t=16997

              Comment

              • Eriksson
                S2Forum Addict
                • Jul 2004
                • 329
                • Country: Sweden

                #97
                NEED Scat Rods and new Bearings!

                Look!! straight rods ?! Corey, You have a PM (rods and bearings!)


                The crank im are going to use...



                Many tnx to my good friend Prosty.

                Now i hawe wekation

                This week i will finish the IM new paint.
                Paint the block
                Clean all parts
                Clean up the engine bay.

                And i got a present from prosty!
                A new steering wheel! Wery najs

                Pictures and progress reports will follow!

                Cheers Pelle
                sigpic
                Audi S2 Coupe - 92
                Koni + H&R. PowerFlex bushes. 3" Exhaust
                RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                Best ET 2007 201m 8.15@140km/h
                Best ET 2008 402m 12.34@177km/h
                My Project
                http://www.s2forum.com/forum/showthread.php?t=16997

                Comment

                • prosty
                  S2Forum Extremist
                  • Jun 2005
                  • 1114
                  • Country: Sweden

                  #98
                  A movie about the little pouchmaster



                  In english for you!!!!!!!!!!!

                  Me as cameraman.
                  2004 9-5 aero
                  2009 Subaru Legacy Diesel
                  1994 Toyota Supra Eurospec 6-spd LHD
                  3-4 Audis in parts

                  Comment

                  • Eriksson
                    S2Forum Addict
                    • Jul 2004
                    • 329
                    • Country: Sweden

                    #99
                    more progress

                    Now someparts started to arrive from 034 motorsport 6 days from order it arrived at Prostys doorstep,

                    Paintedmy IM flat black.





                    Prepared the block for some new paint






                    The new mainbearings looked like this? only 2 of them looked like this.
                    For nr 4. the others had the sides separated. Can i use theese ?


                    New paint


                    Cleaned the pistons.




                    Now im only whaiting for the scat rods from Corey.....
                    sigpic
                    Audi S2 Coupe - 92
                    Koni + H&R. PowerFlex bushes. 3" Exhaust
                    RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                    Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                    Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                    Best ET 2007 201m 8.15@140km/h
                    Best ET 2008 402m 12.34@177km/h
                    My Project
                    http://www.s2forum.com/forum/showthread.php?t=16997

                    Comment

                    • Eriksson
                      S2Forum Addict
                      • Jul 2004
                      • 329
                      • Country: Sweden

                      #100
                      List of parts beeing replaced:
                      New block 3b
                      Main Bearings
                      Rod Bearings
                      Scat Rods
                      RS2 Headgasket
                      New Gaskets bottom end.
                      Cambelt
                      Camchain
                      Metalgear for distibutor
                      Steel Clutch bearing
                      New Expantion tank
                      Piston Rings
                      Valve Seals
                      Lifters

                      And some other small parts and bits.
                      sigpic
                      Audi S2 Coupe - 92
                      Koni + H&R. PowerFlex bushes. 3" Exhaust
                      RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                      Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                      Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                      Best ET 2007 201m 8.15@140km/h
                      Best ET 2008 402m 12.34@177km/h
                      My Project
                      http://www.s2forum.com/forum/showthread.php?t=16997

                      Comment

                      • Jay
                        S2Forum Maniac
                        • Jul 2004
                        • 599

                        #101
                        The mains are correct, the 2 with lips are the thrust bearings just make sure to put them in the right place, block and cap are machined to fit.

                        Jay

                        Comment

                        • Eriksson
                          S2Forum Addict
                          • Jul 2004
                          • 329
                          • Country: Sweden

                          #102
                          Yes nummber 4 is where they fit.
                          sigpic
                          Audi S2 Coupe - 92
                          Koni + H&R. PowerFlex bushes. 3" Exhaust
                          RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                          Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                          Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                          Best ET 2007 201m 8.15@140km/h
                          Best ET 2008 402m 12.34@177km/h
                          My Project
                          http://www.s2forum.com/forum/showthread.php?t=16997

                          Comment

                          • Eriksson
                            S2Forum Addict
                            • Jul 2004
                            • 329
                            • Country: Sweden

                            #103
                            Now i have finished the work on my coustom LMM 89mm.

                            Used a original s2 LMM then fitted to a lager body.


                            I reused the original mounting possitions and made custom fitting plates.
                            And off course Flat Black


                            The new inproved Coustom RTM airboX


                            Mkt BRA


                            The RODS are now in Sweden!
                            So more updates will follow soon...

                            Cheers
                            sigpic
                            Audi S2 Coupe - 92
                            Koni + H&R. PowerFlex bushes. 3" Exhaust
                            RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                            Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                            Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                            Best ET 2007 201m 8.15@140km/h
                            Best ET 2008 402m 12.34@177km/h
                            My Project
                            http://www.s2forum.com/forum/showthread.php?t=16997

                            Comment

                            • Bram
                              S2Forum Fiend
                              • Aug 2006
                              • 2582
                              • Country: Netherlands

                              #104
                              That is a very nice airbox! Did you buy the horn at your local acoustics shop where they sell bass-reflex pipes for subwoofers?

                              Comment

                              • Eriksson
                                S2Forum Addict
                                • Jul 2004
                                • 329
                                • Country: Sweden

                                #105
                                No it is a coustom casted special coted carbon fibre/titan Muff

                                Yees btw
                                sigpic
                                Audi S2 Coupe - 92
                                Koni + H&R. PowerFlex bushes. 3" Exhaust
                                RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                                Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                                Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                                Best ET 2007 201m 8.15@140km/h
                                Best ET 2008 402m 12.34@177km/h
                                My Project
                                http://www.s2forum.com/forum/showthread.php?t=16997

                                Comment

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