Building a S2 mk2 golf

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  • jsws3
    replied
    Originally posted by dave944s
    Just read this from start to...well finish for now. Simply awesome I also showed my daughter this...she's since read it as well, and is now currently looking for an S2 engine for her MK2 vr6 thanks...I think
    I have a low mileage engine just had all belts done and serviced with all ancillarys including clutch ect ect £1100 Ono

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  • dave944s
    replied
    Just read this from start to...well finish for now. Simply awesome I also showed my daughter this...she's since read it as well, and is now currently looking for an S2 engine for her MK2 vr6 thanks...I think

    Leave a comment:


  • gnutz2
    replied
    Originally posted by Error404
    The perforated liner in the hose is like a vibration damper, so without it you will get a whining noise as you turn the wheel and the rack demands fluid from the pump - just like the sound of a hydraulic ram (which is all the rack is really). So the PAS will work fine without it, but it is noisy.
    Thanks, i had no idea what that bloody plastic sleeve was for.

    Any idea why the brake line to the servo has a small orifice inline? To stop lockups on the initial press of the brake pedal maybe? To keep the flow down at high revs maybe?

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  • Error404
    replied
    The perforated liner in the hose is like a vibration damper, so without it you will get a whining noise as you turn the wheel and the rack demands fluid from the pump - just like the sound of a hydraulic ram (which is all the rack is really). So the PAS will work fine without it, but it is noisy.

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  • martinws
    replied
    Glad to see this being worked on. I was telling a mate about this car recently when we were looking at buying a Mk1 golf. Kinda want a Mk2 again now.

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  • gnutz2
    replied
    Cheers Pete, I thought removing the internals may have an effect, im quite sure the stock lines wont reach but I'll check again.

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  • Acidburn
    replied
    Originally posted by gnutz2
    I'm half way through making custom lines from the pump to the steering rack which is proving tricky, keeping the internal restrictors in the pipes (has anyone removed them and run straight through pipes?).

    Cheers Baz
    speak with vaslis about these as I think he had one made up and was getting some weird noises and feedback from it so switched back to stock.

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  • Acidburn
    replied
    glad to see some progress mate

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  • gnutz2
    replied
    Right, an update!

    Things that were annoying me are now being changed

    New inlet manifold, radiator, side scoops, fuel tank, some bracing and half a charge cooler.

    Also the Original PAS pump is back on , on the opposite side of the engine (none of the elec ones worked the brakes properly). I'm half way through making custom lines from the pump to the steering rack which is proving tricky, keeping the internal restrictors in the pipes (has anyone removed them and run straight through pipes?).

    Next i'm fabricating end tanks for the CC and installing the new pump and pre rad.



















    Cheers Baz

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  • Sleeper_Avant
    replied
    glad to hear it,

    hopefully see it in the flesh soon

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  • gnutz2
    replied
    Last time i drove the car was in september 2010, in this time lots of things have happend in my life including me getting married, but not a lots happend to the car. 2013 is time to change that.

    The list of things i have to do is
    • Finish off building the new dual inlet manifold
    • Fabricate new charge pipes and fit smaller throttle body
    • Fabricate and fit a new rear rad
    • Fabricate and fit a new pre rad with a new dual chargecooler, pump and pipework

    • Sort out a head gasket for 82.5mm pistons

    • Fabricate chassis stiffening braces for the front end
    • Relocate the screamer pipe into the downpipe


    Thats all i can think of at the moment, i'll be sure to post some pics of the work.

    She's not finished yet

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  • AndyP
    replied
    Any updates on this?

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  • Nige
    replied
    Just wanted to say Hi. We chatted at Elvington yesterday, great build and some excellent detail.

    Nigel. MK2 golf with Aero.

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  • QuattroFever
    replied
    Loving that laugh from your mate.

    Insane bit of kit.

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  • Jamo
    replied
    Originally posted by gnutz2
    When i took my mate out years ago.



    And drag racing in 2010 with the interior sorted out



    Best feel good movie in a car ever

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