20V CQ Tidy Up

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  • Error404
    Super Moderator
    • Mar 2007
    • 19789
    • Country: United Kingdom

    #976
    Yes that's the one, its a nice piece, as said you can't buy a silencer, tailpipes and bends for the £250 they cost. Fit & quality is good for an off-the-shelf unit.
    Of course I have modified mine
    Off the shelf it is 2.75" diameter but its sleeved down to 2.5" so it can join the OEM system with the OEM flarre and sealing ring system.
    I have cut off this restriction and fitted a transition to 3" and a V-band. Will post some pics later John
    Panthero Coupé quattro 20vt
    Indigo ABY coupé
    Imola B6 S4 Avant

    Comment

    • newsh
      S2Forum Obsessed
      • Aug 2003
      • 16226
      • Country: United Kingdom

      #977
      Tidy!

      S2 Coupe 3B Project


      Ur quattro restoration

      S2 Avant

      Boost is the new rock and roll!
      sigpic

      Comment

      • K Simmonds
        S2Forum Zealot
        • Dec 2007
        • 7627
        • Country: Wales

        #978
        I'm using the same Jetex back box with the restrictive joint removed and a 3" sleeve joint welded on, the rest of my system is 3" straight from the turbo no cat's or other boxes. To start with it was fairly loud but now I've covered a few 1000 miles it's quietened down a lot, it still set's the odd car alarm off in supermarket car parks though.

        Great to see this coming together nicely Alex
        1990 B3 2.0 80 quattro.
        1992 C4 2.8 Avant quattro
        1994 MTM RS2.
        1998 B5 TDI quattro Sport.
        2000 B5 TQS.

        Comment

        • Error404
          Super Moderator
          • Mar 2007
          • 19789
          • Country: United Kingdom

          #979
          See that sounds a bit loud for me

          Got any vids of yours Kit?
          Panthero Coupé quattro 20vt
          Indigo ABY coupé
          Imola B6 S4 Avant

          Comment

          • andy10v
            S2Forum Zealot
            • Mar 2009
            • 5996
            • Country: Scotland

            #980
            Originally posted by K Simmonds
            it's quietened down a lot, it still set's the odd car alarm off in supermarket car parks though.
            Current-2004 Impreza PPP wagon

            Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
            Sold ABY-stock

            Comment

            • andy10v
              S2Forum Zealot
              • Mar 2009
              • 5996
              • Country: Scotland

              #981
              When you guys built your own downpipes what was the process?

              Did you just eyeball some tubes and start taping them up?
              Current-2004 Impreza PPP wagon

              Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
              Sold ABY-stock

              Comment

              • Error404
                Super Moderator
                • Mar 2007
                • 19789
                • Country: United Kingdom

                #982
                Pretty much what I did mate. Welded the transition to the flange, bolted that to the turbo and then started cutting up bends, once they were about right, taped them together and moved onto the next one. If you need to tweak the shape you can then just untape and twist & turn them a touch to adjust. Good fun, very satisfying
                Notching the wastegate pipe is the hard bit, took me an age.
                Panthero Coupé quattro 20vt
                Indigo ABY coupé
                Imola B6 S4 Avant

                Comment

                • Error404
                  Super Moderator
                  • Mar 2007
                  • 19789
                  • Country: United Kingdom

                  #983
                  Here you go John, I popped out to get a couple snaps of the backbox

                  C7BF4079-43A0-46AA-98DE-FC247E671E08_zpss0gipcir.jpg

                  A35C3F61-0151-42E2-AE1D-E7CEEDD78CA8_zps4xmobbru.jpg


                  Last edited by Error404; 2 March 2018, 20:26.
                  Panthero Coupé quattro 20vt
                  Indigo ABY coupé
                  Imola B6 S4 Avant

                  Comment

                  • newsh
                    S2Forum Obsessed
                    • Aug 2003
                    • 16226
                    • Country: United Kingdom

                    #984
                    Mmm, nice, I wonder what it's like inside, labyrinth or a perforated Y pipe?

                    S2 Coupe 3B Project


                    Ur quattro restoration

                    S2 Avant

                    Boost is the new rock and roll!
                    sigpic

                    Comment

                    • Error404
                      Super Moderator
                      • Mar 2007
                      • 19789
                      • Country: United Kingdom

                      #985
                      Thats a £250 question I can't afford to ask
                      Panthero Coupé quattro 20vt
                      Indigo ABY coupé
                      Imola B6 S4 Avant

                      Comment

                      • K Simmonds
                        S2Forum Zealot
                        • Dec 2007
                        • 7627
                        • Country: Wales

                        #986
                        Not got any vid's of mine mate, I don't have a fancy fangled phone/recording device, my brother and I tried with his I-phone a while ago and it didn't give an accurate recording of the sound, a lot of the low frequency's were missing which made it sound more tinny and nasty than it actually is.

                        I'm really very pleased with the exhaust note, sounds quite similar to James ABY CQ but a touch louder and a fair bit deeper, doesn't drone too much when cruising and sounds out nicely when I give it some stick. However if I was doing a lot of town driving it would be too loud, when the sound can bounce back off buildings it really is quite noisy and as I've mentioned it will set car alarms of. Most people who don't know what the car is assume it's a V8, and to be fair just about everyone say's it sounds nice.

                        Andy, I didn't make my own downpipe, lind4hl made it for his RS2 then sold it too Jamo who then sold it too me, he did a nice job of it but didn't incorporate the wastegate. I found a screamer pipe to be way too loud so plumbed it back in, like Alex says this really is the fiddly bit, I put a flange both sides of the flexi so I can get the DP of without having to remove anything else apart from the airbox but it's very tight and there's a knack to it plus I have to be over a pit or on ramp.
                        1990 B3 2.0 80 quattro.
                        1992 C4 2.8 Avant quattro
                        1994 MTM RS2.
                        1998 B5 TDI quattro Sport.
                        2000 B5 TQS.

                        Comment

                        • re2500
                          S2Forum Fiend
                          • May 2007
                          • 2185
                          • Country: Wales

                          #987
                          Originally posted by Error404
                          Cheers guys
                          I'm erring towards a small 2nd silencer at the moment. Got a load more to do first so some time to consider, the rest of the exhaust will be the last job I think

                          Still if anyone has any vids of twin and single box systems to help me make my mind up that would be ace
                          Wuss!

                          I'll try and get the gopro set up on the coupe over the weekend and get some vids with sound inside and outside the car for you so you can judge for yourself.
                          I might get some of our Supercharged Mini cooper S with the Motorsport exhaust on it, that makes some comedy noises. Rasps, pops, bangs, burbles. Combined with the supercharger whine, its like a one man band of odd little noises.
                          Black B3 1990 CQ 2.3E converted to ABY & 6spd. (301bhp) - Now Sold
                          03 Dolphin B6 S4 Avant LPG - New Daily Wagon
                          01 Silver D2 A8 3.7 quattro sport - SOLD

                          "Difficult is worth doing"

                          Comment

                          • Error404
                            Super Moderator
                            • Mar 2007
                            • 19789
                            • Country: United Kingdom

                            #988
                            Sounds great
                            Kit, get round there and help annoy his neighbours
                            Panthero Coupé quattro 20vt
                            Indigo ABY coupé
                            Imola B6 S4 Avant

                            Comment

                            • irishs2
                              S2Forum Fiend
                              • Apr 2009
                              • 2455
                              • Country: Ireland

                              #989
                              Originally posted by Error404
                              Not much to report this week, been really busy at work with the kids being off school.
                              Sneaked out of work a bit early today to glue some metal together.
                              Downpipe is now finished, and I'm out of gas









                              Very neat welding, is that with the R-Tech TIG?
                              Eric

                              95 S2 Avant under rebuild.

                              Comment

                              • Error404
                                Super Moderator
                                • Mar 2007
                                • 19789
                                • Country: United Kingdom

                                #990
                                Yes mate, the 160A DC unit
                                Panthero Coupé quattro 20vt
                                Indigo ABY coupé
                                Imola B6 S4 Avant

                                Comment

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