Stroker S2

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  • Pat D
    S2Forum Maniac
    • Dec 2011
    • 748
    • Country: Australia

    #136
    New pistons finally arrived, can finally get the engine build moving again



    Attached Files
    ABY S2 stroker (work in progress)

    B5 1.8T quattro

    B4 2.3 (decommissioned)

    Comment

    • Graham
      S2Forum Extremist
      • Jul 2003
      • 1622
      • Home: United Kingdom Current: Australia

      #137
      OMG Pat---cant wait to see her running
      Everything should be made as simple as possible, but not simpler.--:Albert Einstein

      Comment

      • Chris5044
        S2Forum Extremist
        • Feb 2005
        • 1663
        • Country: United Kingdom

        #138
        Im liking this project My fav colour also (the car)

        Comment

        • inne3quattro
          S2Forum Fanatic
          • Oct 2009
          • 55
          • Country: United Kingdom

          #139
          Great build, thanks for sharing, all the lows make the high's higher,looking forward to hearing it,well done

          Comment

          • Ruffiano
            S2Forum Extremist
            • Sep 2007
            • 1458
            • Home: Italy Current: United States

            #140
            What head gasket will you be using? 82.5mm pistons correct?

            Comment

            • Pat D
              S2Forum Maniac
              • Dec 2011
              • 748
              • Country: Australia

              #141
              Im liking this project My fav colour also (the car)
              Great build, thanks for sharing, all the lows make the high's higher,looking forward to hearing it,well done
              Thanks Definitely been a good test for patience.


              What head gasket will you be using? 82.5mm pistons correct?
              82.5mm pistons is correct, and I'll be using the standard MLS gasket bored out to 82.75mm
              ABY S2 stroker (work in progress)

              B5 1.8T quattro

              B4 2.3 (decommissioned)

              Comment

              • JP
                S2Forum Extremist
                • Mar 2007
                • 1858
                • Country: United Kingdom

                #142
                Be careful overboring the stock gasket that far you may very well find that you end up loosing your fire ring at which point there may aswell not be a gasket there.
                UrS6 Stroker + HTA3586 =

                Comment

                • Pat D
                  S2Forum Maniac
                  • Dec 2011
                  • 748
                  • Country: Australia

                  #143
                  Hopefully it works out, I never knew it was going to be a pain in the ars*e getting different sized MLS gaskets. I would've stuck with the original bore size otherwise and not worry about those extra cc's
                  ABY S2 stroker (work in progress)

                  B5 1.8T quattro

                  B4 2.3 (decommissioned)

                  Comment

                  • JP
                    S2Forum Extremist
                    • Mar 2007
                    • 1858
                    • Country: United Kingdom

                    #144
                    I always build to 82mm for this reason. With the added benefit of improved piston stability over larger pistons at high rpm.

                    Other option is to copper o-ring the block and use the 7A fibre headgasket. Which is a trick the Group A rally cars used to do in the olden Cossie days.
                    UrS6 Stroker + HTA3586 =

                    Comment

                    • Pat D
                      S2Forum Maniac
                      • Dec 2011
                      • 748
                      • Country: Australia

                      #145
                      I was going to copper o ring the MLS for a better seal. Does the 7A gasket gasket have a larger bore? I thought I read somewhere it was also thicker than 1.61mm MLS.
                      ABY S2 stroker (work in progress)

                      B5 1.8T quattro

                      B4 2.3 (decommissioned)

                      Comment

                      • andy10v
                        S2Forum Zealot
                        • Mar 2009
                        • 5996
                        • Country: Scotland

                        #146
                        Iroz does oversize gaskets

                        Current-2004 Impreza PPP wagon

                        Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                        Sold ABY-stock

                        Comment

                        • |CL|NIKI
                          S2Forum Addict
                          • Jun 2008
                          • 380
                          • Home: Bulgaria Current: United Kingdom

                          #147
                          Originally posted by JP
                          I always build to 82mm for this reason. With the added benefit of improved piston stability over larger pistons at high rpm.

                          Other option is to copper o-ring the block and use the 7A fibre headgasket. Which is a trick the Group A rally cars used to do in the olden Cossie days.
                          JP - how is this o-ringing done/made?
                          Is there a thread showing aal procedure with pics?
                          800HP 800++Nm

                          Comment

                          • butchone
                            S2Forum Enthusiast
                            • Aug 2009
                            • 147
                            • Country: England

                            #148
                            Originally posted by JP
                            Measurement wont be far off using that method. And if already decked that would throw measurements from stock.



                            Welding will only work with dissimilar rod though. Not much difference to your method other than no issues when decking the block.
                            bump on the copper o rings jp, i presume these grooves are for extra cooling so how close would the copper o rings be to the cylinders? plus the ring would only be very small diametre?

                            Comment

                            • AndyP
                              S2Forum Zealot
                              • Feb 2004
                              • 6049
                              • Country: England

                              #149
                              A quick Google of "O ring head" will give you a rough idea



                              From a BMW forum, but the principle is the same

                              Last edited by AndyP; 29 April 2013, 18:58.
                              sigpic
                              1991 Audi S2 3B - 2.5 Stroker engine
                              1997 A6 2.5TDi quattro avant - C4
                              1976 RD250E / 350LC cafe racer

                              Comment

                              • Tonks4x4
                                Retired OG Mod
                                • Nov 2005
                                • 3062
                                • Country: United Kingdom

                                #150
                                People used to copper ring lots of Rover V8's back in the day


                                Tonks4x4 - The Land Rover Specialist
                                Audi Nut!!!

                                Comment

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