Oil Pressure issues

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  • AndyP
    S2Forum Zealot
    • Feb 2004
    • 6049
    • Country: England

    #166
    Originally posted by terrybullwon
    So what's the spanner size on the oil gauge sender?
    Just been and measured one and it's 17mm.
    sigpic
    1991 Audi S2 3B - 2.5 Stroker engine
    1997 A6 2.5TDi quattro avant - C4
    1976 RD250E / 350LC cafe racer

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    • max_s2
      S2Forum Addict
      • Mar 2006
      • 498
      • Country: Latvia

      #167
      RPM's are so hight because of faulty IAC valve, havent replaced it yet. At ~900rpm I usualy have 1.5-2bar the point was to show that mine VDO pressure sender reads exactly the same as mechanical gauge.

      I don't know the correct KM's of the car. When I bought it, it had almost 500k on the dash but I was told that it was replaced because of kind a errors and before it was aprox 220k if I can believe it. Now I've my ex-S2 dash with aprox those same 220k.

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      • A80Avant
        S2Forum Obsessed
        • Sep 2005
        • 10873
        • Country: Greece

        #168
        good to know.
        Looks like with a fully new rebuilt engine, i would excpect some kind of minor improvement on the gauge anyway.

        thanks for the info!

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        • A80Avant
          S2Forum Obsessed
          • Sep 2005
          • 10873
          • Country: Greece

          #169
          so we changed the oil today only, to 10W50 titan fuchs and used a MANN filter.

          oil pressure seems to have gained slightly about 0.2bar.

          So now sits most of the times around 1.6 to 1.8bar at coolant temp of 80C and rpm 940.
          Once the fan kicks in and temps reach 83 and above, it goes to 1.4ish bar

          any revs above 2000rpm is already around 3.8 to 4bar.

          I didnt change the pressure sensor in order to see if the oil was the culprit. It seems that somewhat it was.

          However, in the process of tracking a couple of small oil leaks, i have arranged to meet Brian later in the month to change the sender anyway, along with looking for possible leak areas.

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          • AndyP
            S2Forum Zealot
            • Feb 2004
            • 6049
            • Country: England

            #170
            Thats almost the same as I get on the same oil.
            sigpic
            1991 Audi S2 3B - 2.5 Stroker engine
            1997 A6 2.5TDi quattro avant - C4
            1976 RD250E / 350LC cafe racer

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            • Zoig
              S2Forum Maniac
              • Sep 2008
              • 555
              • Country: Estonia

              #171
              Sorry to wake up the old thread, but it might be useful to someone in the future.

              My UrS6 2.2T oil pressure was missing after rebuild, checked with both mechanical gauge and the cluster 0-5Bar gauge. Pressure was completely 0, I tried releasing the oli feed to the turbo and there was oli flow when cranking the engine. Also tried remonving the oli manometer to see if there is oli flow to it (M10x1 upper position instead of 1.8Bar sensor) and there was also olilflow.

              Changed the oli pump for another unit that I knew was in working order but just not as good, gained a bit of oli pressure up to 1.2Bar in cold start but started falling towards 0 when getting warmer, turned off the engine just when the tappet serenade started playing.

              Brand new Mahle filter boosted the pressure up to 3Bar on start, but still started falling down when the oil started getting warmer, also had the tappet serenade once again. initially i had some kind of cheap filter for initial engine startup.

              Then the one way valve was changed inside block, just behind the oil pressure sensor that keeps the oil draining back from the head. The valve I had in was stuck half way open and crushed for unknown reason, so it flowed a bit but just not enough to keep the pressure up. With a brand new (10£) valve the pressure reached almost 7Bar on startup, and fell down to 1.9Bar on warm oli, slight revving boosted the pressure back to 6Bar.

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              • Tonks4x4
                Retired OG Mod
                • Nov 2005
                • 3062
                • Country: United Kingdom

                #172
                Originally posted by Zoig

                Then the one way valve was changed inside block, just behind the oil pressure sensor that keeps the oil draining back from the head. The valve I had in was stuck half way open and crushed for unknown reason, so it flowed a bit but just not enough to keep the pressure up. With a brand new (10£) valve the pressure reached almost 7Bar on startup, and fell down to 1.9Bar on warm oli, slight revving boosted the pressure back to 6Bar.
                You have fitted ARP studs, and not shortened the one that needs shortening before fitting. Or it crushes the check valve....



                Tonks4x4 - The Land Rover Specialist
                Audi Nut!!!

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                • UrS4boy
                  S2Forum Obsessed
                  • Feb 2006
                  • 11859
                  • Country: Canada

                  #173
                  Videos that show how an ARP crank main stud can crush the oil check valve

                  Zoig: I guess you missed my post from a few days ago, i.e. videos that show how an ARP crank main stud that hasn't been shortened will crush the oil check valve, leading to all sorts of nasty oil pressure issues:



                  Another related recent post:
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                  RS2'd 93 UrS4 5 spd sedan
                  94 UrS4 V8 6 spd manual avant

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                  • Zoig
                    S2Forum Maniac
                    • Sep 2008
                    • 555
                    • Country: Estonia

                    #174
                    That's the weird part, i'm using only stock bolts so there should have been no crushing. Engine has K24 7400 so there was no sense for anything else than rebuilt stock internals.

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                    • Thuppu
                      S2Forum Freak
                      • Sep 2010
                      • 4115
                      • Country: Finland

                      #175
                      Originally posted by Zoig
                      That's the weird part, i'm using only stock bolts so there should have been no crushing. Engine has K24 7400 so there was no sense for anything else than rebuilt stock internals.
                      Sonic did have the same issue. http://www.s2forum.com/forum/showthread.php?t=66064

                      So, is there some changes in the stock bolts? Has the part been number changed?

                      Audi UrS4 Avant 2.5 20vt - twincharged - Project
                      Audi 80q B4 Sedan 2.2 20vt - Daily user
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                      • UrS4boy
                        S2Forum Obsessed
                        • Feb 2006
                        • 11859
                        • Country: Canada

                        #176
                        Originally posted by Thuppu
                        ....So, is there some changes in the stock bolts? Has the part been number changed?
                        Based on the investigative videos in the link that I posted, the stock cap BOLTS will only just "touch" (by 2 or 3 threads) the check valve area IF AND ONLY IF the bolt is installed WITHOUT the main cap, i.e. while chasing the threads clear. When installed normally, with the main cap, the correct stock OE bolt will never come into contact with the oil check valve.
                        RS2'd 93 UrS4 5 spd sedan
                        94 UrS4 V8 6 spd manual avant

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                        • euro_urs4
                          S2Forum Addict
                          • Nov 2008
                          • 267
                          • Home: Poland Current: United States

                          #177
                          Originally posted by UrS4boy
                          Based on the investigative videos in the link that I posted, the stock cap BOLTS will only just "touch" (by 2 or 3 threads) the check valve area IF AND ONLY IF the bolt is installed WITHOUT the main cap, i.e. while chasing the threads clear. When installed normally, with the main cap, the correct stock OE bolt will never come into contact with the oil check valve.
                          UrS4boy... Is it known that everytime a arp head stud bolt will hit the check valve ? And can this be fixed outside the motor , or does it have to be taken apart? I have experienced low oil pressure previously which I thought was from my oil pump that shattered on the front, once that was replaced all seemed well, and

                          Now I am experiencing low oil pressure slightly below 1bar, after my holset super 40 rear piston seal went, and I also just recently changed my oil out line to 12an and oil in to 6an, could these larger lines cause for a slighlt pressure loss ?

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                          • AndyP
                            S2Forum Zealot
                            • Feb 2004
                            • 6049
                            • Country: England

                            #178
                            Originally posted by euro_urs4
                            UrS4boy... Is it known that everytime a arp head stud bolt will hit the check valve ? And can this be fixed outside the motor , or does it have to be taken apart? I have experienced low oil pressure previously which I thought was from my oil pump that shattered on the front, once that was replaced all seemed well, and
                            It's the mains studs that hits the valve not the head stud. It will only crush the valve if you tighten the stud right down when fitting it, if you just put them in finger tight you'll be ok.
                            sigpic
                            1991 Audi S2 3B - 2.5 Stroker engine
                            1997 A6 2.5TDi quattro avant - C4
                            1976 RD250E / 350LC cafe racer

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                            • euro_urs4
                              S2Forum Addict
                              • Nov 2008
                              • 267
                              • Home: Poland Current: United States

                              #179
                              Originally posted by AndyP
                              It's the mains studs that hits the valve not the head stud. It will only crush the valve if you tighten the stud right down when fitting it, if you just put them in finger tight you'll be ok.
                              sorry ment to say main stud, and i had the shop install these so i am not sure what they did or did not do, doesn't hurt to remove it and verify that its not crushed im guessing.

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                              • AndyP
                                S2Forum Zealot
                                • Feb 2004
                                • 6049
                                • Country: England

                                #180
                                Yes it won't hurt, just take the oil pressure gauge sender out and un-screw the valve. If it won't unscrew it probably means the stud is pushed up against it and holding it in place
                                sigpic
                                1991 Audi S2 3B - 2.5 Stroker engine
                                1997 A6 2.5TDi quattro avant - C4
                                1976 RD250E / 350LC cafe racer

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