AAN Inlet Manifold on ABY

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  • Doug_RS2
    S2Forum Possessed
    • Jul 2003
    • 3847
    • Home: Scotland Current: England

    #151
    Ok - So what cars have a longer throttle cable? Is the AAN the same but longer?
    S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

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    • Doug_RS2
      S2Forum Possessed
      • Jul 2003
      • 3847
      • Home: Scotland Current: England

      #152
      All I need to do now is fit a bracket to fix the rad in place, fit the front slam panel, fit the exhaust adapter and fill with fluids.
      Attached Files
      S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

      Comment

      • Doug_RS2
        S2Forum Possessed
        • Jul 2003
        • 3847
        • Home: Scotland Current: England

        #153
        And another
        Attached Files
        S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

        Comment

        • Doug_RS2
          S2Forum Possessed
          • Jul 2003
          • 3847
          • Home: Scotland Current: England

          #154
          yet another
          Attached Files
          S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

          Comment

          • Doug_RS2
            S2Forum Possessed
            • Jul 2003
            • 3847
            • Home: Scotland Current: England

            #155
            And my throttle cable bodge - I cut an end off an old throttle cable and connected the 2 cables together - it will do for now - Tom will be proud of the bodge - I have to maek sure I can get WOT with it though.

            My mate, Simon, gave me the idea to bodge it - it will probably stay like that
            Attached Files
            S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

            Comment

            • Doug_RS2
              S2Forum Possessed
              • Jul 2003
              • 3847
              • Home: Scotland Current: England

              #156
              Here is a picture of my exhaust bodge - this is connecting my 3" Marco downpipe - to my current 2.5" exhaust - this it replaces the 2 y sections and the 2 cats/replacement pipes. I am waiting to see Toms side exit before I decide to do that or not.
              Attached Files
              S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

              Comment

              • Lee
                S2Forum Extremist
                • Jul 2003
                • 1512
                • Country: United Kingdom

                #157
                WTF is that mostrosity mate?? Looks as bad as my heat shield bodge!! I guess Stevie Wonder is now providing welding and fabrication services in Scotland...album sales must be down. LOL.

                Nice hoses BTW ;-)
                1995 S2 Avant with some upgrades

                Designun Limited....
                Aerospace, Space and Motorsport Design Consultancy and hardware supply.

                Comment

                • Lee
                  S2Forum Extremist
                  • Jul 2003
                  • 1512
                  • Country: United Kingdom

                  #158
                  Where is your ISV Doug? Is it far from the butterfly?
                  1995 S2 Avant with some upgrades

                  Designun Limited....
                  Aerospace, Space and Motorsport Design Consultancy and hardware supply.

                  Comment

                  • Doug_RS2
                    S2Forum Possessed
                    • Jul 2003
                    • 3847
                    • Home: Scotland Current: England

                    #159
                    it is a BODGE - lets see your welding Lee If I wire brushed it, it would look a lot better.

                    Half the hoses I used were scrap or cuts from the set I got to fit the intake. BTW - I could do with some vacuum hose - as the long bit I had is too short to route properly to the diverter.
                    S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

                    Comment

                    • Doug_RS2
                      S2Forum Possessed
                      • Jul 2003
                      • 3847
                      • Home: Scotland Current: England

                      #160
                      Originally posted by Lee
                      Where is your ISV Doug? Is it far from the butterfly?
                      It is 1 metre away from the butterfly - that wire reinforced tube goes from a T piece just next to the throttle body all the way down and up to the ISV and the back of the manifold. I thought I would see how it worked like that - before trying to fit it closer - it is all a bit tight at the front.
                      S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

                      Comment

                      • Lee
                        S2Forum Extremist
                        • Jul 2003
                        • 1512
                        • Country: United Kingdom

                        #161
                        My welding isn't too bad especially with Oxy...then it gets beautiful. Must learn to TIG but can't afford one yet to play with. I made my crank locking tool using an Arc welder..5 minutes practice and the old skills were back. MIG is crap for making nice welds unless you use it a hell of a lot.
                        1995 S2 Avant with some upgrades

                        Designun Limited....
                        Aerospace, Space and Motorsport Design Consultancy and hardware supply.

                        Comment

                        • Lee
                          S2Forum Extremist
                          • Jul 2003
                          • 1512
                          • Country: United Kingdom

                          #162
                          I'll be bringing a few reels of VAC hose to bonny Scotland next week. I am sure I could 'lose' a little bit
                          1995 S2 Avant with some upgrades

                          Designun Limited....
                          Aerospace, Space and Motorsport Design Consultancy and hardware supply.

                          Comment

                          • Doug_RS2
                            S2Forum Possessed
                            • Jul 2003
                            • 3847
                            • Home: Scotland Current: England

                            #163
                            I can do some beautiful welds with the MIG - I am just not consistant with it - some time it is real nice - most of the times it is a ****ing mess - I am very proud of my nut I welded on the DP to plug in Mihneas EGT gauge - that is as near perfect as I could ever hope for - pity about the other 3 metres of welds.
                            S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

                            Comment

                            • martinjs
                              S2Forum Possessed
                              • Jul 2003
                              • 3205
                              • Country: England

                              #164
                              Not far off now doug
                              have you cut a hole in the bumper yet?

                              Comment

                              • Doug_RS2
                                S2Forum Possessed
                                • Jul 2003
                                • 3847
                                • Home: Scotland Current: England

                                #165
                                Originally posted by martinjs
                                Not far off now doug
                                have you cut a hole in the bumper yet?
                                No hole yet - do you mean behind the reg plate? I think I will get the car running before I do that. I am not looking forward to doing that! There is a box section behind the outer skin of the bumper so I need to cut that as well.

                                I need to cut a couple of slots under the bumper - I have 2 struts coming off the bottom of the IC to stop the IC moving - and it is too tight a fit over those bolts/struts.

                                DOes anyone know where to get RS2 style mesh? A hexagon style mesh?
                                S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

                                Comment

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