AAN Inlet Manifold on ABY

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • Lee
    S2Forum Extremist
    • Jul 2003
    • 1512
    • Country: United Kingdom

    #181
    Good work Doug. I am looking forward to seeing it in the flesh. The tooling to make a manifold is MEGA BUCKS but the recurring cost is reasonable if you amortise tooling over a huge batch. It is a big investment and maybe a little bit risky. You will make the tooling money back but how long will it take? I have the manifold all designed in CAD to work around the air-con, PS pump and the only thing missing is to look at keeping the cruise intact for those lucky ******s that have it! I will look at seriously doing this next year when the appropriate investment can be made. If all goes to plan the kit I am looking at providing will be something that could be installed in a weekend by a competent spanner wielder...ie provide a full kit will all bits needed. No-one else has done a full bolt-on kit: they just provide a casting and leave it up to the customer/specialist to get it to fit.
    1995 S2 Avant with some upgrades

    Designun Limited....
    Aerospace, Space and Motorsport Design Consultancy and hardware supply.

    Comment

    • Billman
      S2Forum Freak
      • Nov 2004
      • 4129

      #182
      What CAD? What is going on! Are there any Pictures of a short IM with CAD??? Let us see!

      Greetings
      Go Holset or Go RS4

      Comment

      • Lee
        S2Forum Extremist
        • Jul 2003
        • 1512
        • Country: United Kingdom

        #183
        Originally posted by Billman
        What CAD? What is going on! Are there any Pictures of a short IM with CAD??? Let us see!

        Greetings
        CAD = Computer Aided Design. A tool used in engineering to design and analyse hardware in 3D before manufacture. Is that what you are asking????
        1995 S2 Avant with some upgrades

        Designun Limited....
        Aerospace, Space and Motorsport Design Consultancy and hardware supply.

        Comment

        • Billman
          S2Forum Freak
          • Nov 2004
          • 4129

          #184
          yes i know what CAD is, are you designing a Short IM for our 5 cylinders?? Do you have any pictures of it?
          Last edited by Billman; 18 November 2004, 23:31.
          Go Holset or Go RS4

          Comment

          • Lee
            S2Forum Extremist
            • Jul 2003
            • 1512
            • Country: United Kingdom

            #185
            Sorry Billman, a lot of people do not know what CAD is. I am using my laptop at the moment so don't have the CAD file here. I will see if I can transfer something tomorrow. I have a lot on before my trip to Scotland so you might have to remind me!

            And in short, yes I am designing an IM for the I5 with relocated throttle body. I have already spoken to foundries and have found one which produces some fantastic quality...they have been making stuff for the new McLaren Mercedes SLR! The aim is BETTER and CHEAPER than what is currently available.
            1995 S2 Avant with some upgrades

            Designun Limited....
            Aerospace, Space and Motorsport Design Consultancy and hardware supply.

            Comment

            • Billman
              S2Forum Freak
              • Nov 2004
              • 4129

              #186
              No prob man!

              It will be great if you could send me some pics!

              I think many people (me included) will want an Short IM without to have to move any pump or any cooler or have to sacrifice the aircondition and so on!

              Greetings

              Sorry: Before editing i has written instead of aircondition - intercooler
              Last edited by Billman; 19 November 2004, 00:53.
              Go Holset or Go RS4

              Comment

              • audiman
                S2Forum Freak
                • Jul 2003
                • 4827
                • Country: United Kingdom

                #187
                intercooler is no good for big power. no point in changing the inlet manifold with a stock IC. the only person i know to do this is markh.
                sigpic
                Tom C - www.rcmr.co.uk
                Audi UR Quattro
                Audi 100 C3 2.0 5 cyl 115ps
                Audi S2 - 07k engine project aiming for 800ps
                Audi B5 RS4 645ps 911nm

                Comment

                • Billman
                  S2Forum Freak
                  • Nov 2004
                  • 4129

                  #188
                  I mean the little water cooler and the Air Con cooler!

                  For sure the stock IC is not for much!
                  buy
                  Go Holset or Go RS4

                  Comment

                  • Billman
                    S2Forum Freak
                    • Nov 2004
                    • 4129

                    #189
                    @Lee

                    Anything new about this short intake?
                    Go Holset or Go RS4

                    Comment

                    • WabTheKing
                      S2Forum Fiend
                      • May 2004
                      • 2567
                      • Country: United Kingdom

                      #190
                      im currently attempting the aan manifold conversion,

                      making a bracket to push the pwr ast pumper over so it misses the IM

                      poss using a skyline gtr intercooler which is the same thickness as a stock IC (good for 550bhp) with a 200sx rad behind it with radtech fans, im thinking this all MAY just fit behind my rs4 style bumper, gonna try all this next weekend as i now have all these parts availble to me

                      this eliminates the radiator problem,

                      going to get a straight connecter tig welded on the water manifold instead of the one which points up so it misses the IM will post pictures

                      Comment

                      • Billman
                        S2Forum Freak
                        • Nov 2004
                        • 4129

                        #191
                        I love the design of the SMS inlet manifold! They are very hard to find now! Has someone something like this for me????????
                        They have a dual chamber design!
                        Dahlback makes something like this now but for the 1.8 T

                        Here the SMS (Smidt motorsport) that are no longer available:
                        Attached Files
                        Last edited by Billman; 4 June 2005, 02:02.
                        Go Holset or Go RS4

                        Comment

                        • Billman
                          S2Forum Freak
                          • Nov 2004
                          • 4129

                          #192
                          Here a Skoda WRC motor with this manifold design (Also at the side of the picture another same manifol)
                          Attached Files
                          Go Holset or Go RS4

                          Comment

                          • Billman
                            S2Forum Freak
                            • Nov 2004
                            • 4129

                            #193
                            And the dahlbach one for the 1.8l T
                            Attached Files
                            Go Holset or Go RS4

                            Comment

                            • Mihnea
                              S2Forum Extremist
                              • Jul 2003
                              • 1288
                              • Home: Belgium Current: United Kingdom

                              #194
                              The Dahlback manifold for the 1.8T is a copy of the original one for the skoda WRC engine that was designed by Heinz Lehmann.
                              '98 Silver Grey 2.7T S4, dual 2.75" turbo back exhaust with no cats, FMIC, BIG injectors, 10 Bar motorsport fuel pump, modded RS4 turbos, tubular exhaust manifolds, custom intakes, RS4 MAF, Bilstein PSS9, H&R ARBs, 19" BBS CH, custom remap, 511 BHP/505ft-lbs

                              www.MRCTuning.com
                              info@MRCTuning.com
                              Workshop Directions

                              Comment

                              • Billman
                                S2Forum Freak
                                • Nov 2004
                                • 4129

                                #195
                                Yes exactly, Lehmann designed this kind of manifolds for the audi race cars in the 80's!
                                Go Holset or Go RS4

                                Comment

                                Working...