ABY clutch pedal linkage problems

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  • Rusty
    Super Moderator
    • Jun 2004
    • 18953
    • Country: United Kingdom

    #1

    ABY clutch pedal linkage problems

    Having spent a few minutes hanging upside down in the footwell of my coupe I have identified a problem with the clutch linkage. It appears that the joint between the pedal attachment and master cylinder linkage is shot. The rubber (?) bush has worn excessively and the metal cup on the end of the master cylinder linkage has become damaged as a result. Now when I press the clutch pedal down the whole linkage buckles before actuating the master cylinder and it's a real pain.

    I have included a picture of the offending part.

    My questio is this:-

    Can the master cylinder linkage be removed and therefore replaced without a new master cylinder?

    If so where's best to get the parts?

    If not what is the cure? (new master cylinder? )


    Cheers as ever for any help.

    Andy
    Attached Files
    Cheers'en, AndyC
    1994 ABY Coupe - Projekt Alpinweiss
  • S2 Ant
    S2Forum Possessed
    • Jul 2003
    • 3682
    • Country: United Kingdom

    #2
    Looks like you need a new one....

    I changed mine recently thinking it was the cause of my problems when it actual fact it wasnt so should be working fine.

    New ones are something like £150 i believe as the ABY Master Cylinder is specific, where as the rest of the entire Audi 80 range uses the same one.

    I still have mine sitting around, make me an offer if you want mine, as far as i know there is nothing wrong with it at all, not sure how old it is etc tho.
    Ant

    2007 Mk5 Golf GTi, 3 door, DSG, REVO Stg 2 and other goodies
    2011 Kawasaki Z1000

    Comment

    • Rusty
      Super Moderator
      • Jun 2004
      • 18953
      • Country: United Kingdom

      #3
      For the amount of effort required to do it I'l probrably fit a new one. Cheers anyway, I'll keep it in mind.
      Cheers'en, AndyC
      1994 ABY Coupe - Projekt Alpinweiss

      Comment

      • S2 Ant
        S2Forum Possessed
        • Jul 2003
        • 3682
        • Country: United Kingdom

        #4
        Ok, no worries... is a v straight forward job to do
        Ant

        2007 Mk5 Golf GTi, 3 door, DSG, REVO Stg 2 and other goodies
        2011 Kawasaki Z1000

        Comment

        • Rusty
          Super Moderator
          • Jun 2004
          • 18953
          • Country: United Kingdom

          #5
          Is there a BTDT anywhere??

          How much do you want for the cylinder... I would make an offer but wouldn't want to offend a fellow S2 owner!

          Cheers

          Andy
          Cheers'en, AndyC
          1994 ABY Coupe - Projekt Alpinweiss

          Comment

          • Mark Halligan
            S2Forum Fiend
            • Jul 2003
            • 2001
            • Country: England

            #6
            Originally posted by Andy_Casey
            Is there a BTDT anywhere??
            I did mine a couple of years ago after that linkage snapped in half, not a nice job from what I remember. sorry cant remember much more about it though, done too much other stuff to the car since then.

            Mark.
            Mark - Modded

            Comment

            • audiman
              S2Forum Freak
              • Jul 2003
              • 4827
              • Country: United Kingdom

              #7
              I did a normal Audi 80 a while back, from what i can remember it wasnt too bad a job. But then it wasnt an S2,, so it is probably a nightmare to do!!!
              sigpic
              Tom C - www.rcmr.co.uk
              Audi UR Quattro
              Audi 100 C3 2.0 5 cyl 115ps
              Audi S2 - 07k engine project aiming for 800ps
              Audi B5 RS4 645ps 911nm

              Comment

              • newsh
                S2Forum Obsessed
                • Aug 2003
                • 16226
                • Country: United Kingdom

                #8
                If you pull the rubber boot back you may find you can just change the pushrod, you can on some.

                S2 Coupe 3B Project


                Ur quattro restoration

                S2 Avant

                Boost is the new rock and roll!
                sigpic

                Comment

                • S2 Ant
                  S2Forum Possessed
                  • Jul 2003
                  • 3682
                  • Country: United Kingdom

                  #9
                  chgin the mastre sylinedr is easy
                  to bolts and the piep on font then cleeed the sutsem


                  easu.
                  Ant

                  2007 Mk5 Golf GTi, 3 door, DSG, REVO Stg 2 and other goodies
                  2011 Kawasaki Z1000

                  Comment

                  • Pete_RS2
                    S2Forum Maniac
                    • Jul 2003
                    • 800

                    #10
                    Excellent BTDT Ant.

                    On the by any chance ? LOL.

                    It's only a matter of time before that push rod snaps. Mine went last year. It is an easy job - less than an hour IIRC. Make sure you use a genuine Audi cylinder though. The one I used from GSF was slightly different and snapped again within hours of being fitted.
                    Now RS2'less

                    '99 VW Passat VR5 Sport

                    Comment

                    • audiman
                      S2Forum Freak
                      • Jul 2003
                      • 4827
                      • Country: United Kingdom

                      #11
                      LOL @ Ant

                      That makes life soo much easier now that you have explained it so clearly.
                      sigpic
                      Tom C - www.rcmr.co.uk
                      Audi UR Quattro
                      Audi 100 C3 2.0 5 cyl 115ps
                      Audi S2 - 07k engine project aiming for 800ps
                      Audi B5 RS4 645ps 911nm

                      Comment

                      • Mark Halligan
                        S2Forum Fiend
                        • Jul 2003
                        • 2001
                        • Country: England

                        #12
                        Originally posted by S2 Ant
                        chgin the mastre sylinedr is easy
                        to bolts and the piep on font then cleeed the sutsem


                        easu.
                        LOL, quality!
                        Mark - Modded

                        Comment

                        • SteveH
                          Super Moderator
                          • Jul 2003
                          • 4460
                          • Country: United Kingdom

                          #13
                          Originally posted by S2 Ant
                          chgin the mastre sylinedr is easy
                          to bolts and the piep on font then cleeed the sutsem


                          easu.
                          A quality write up Nice one Ant
                          91 Modded 3B
                          14 A6 Avant Black Edition

                          Comment

                          • 4WheelDrifter
                            S2Forum Zealot
                            • Oct 2004
                            • 5773
                            • Country: Devon

                            #14
                            Top one!
                            Ever thought about writing for Haynes?!
                            SS

                            Comment

                            • Rusty
                              Super Moderator
                              • Jun 2004
                              • 18953
                              • Country: United Kingdom

                              #15
                              Nice one...

                              Originally posted by S2 Ant
                              chgin the mastre sylinedr is easy
                              to bolts and the piep on font then cleeed the sutsem


                              easu.

                              Well that clears that up then. More faultless advice on S2Forum.com...

                              Cheers!!

                              Andy
                              Cheers'en, AndyC
                              1994 ABY Coupe - Projekt Alpinweiss

                              Comment

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