jbrentd's 2nd Chance CQ

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  • jbrentd
    S2Forum Addict
    • Dec 2009
    • 247
    • Country: United States

    #16
    Didn’t have much time to work in the garage today, so I just did some inventory, cleaning and inspection of the puzzle pieces.

    I guess there are two types of 7A AC brackets. Mine is flat on the back and should also serve as a block off plate for the turbo oil port at the block.


    Throttle body boot is a little dry. Debating getting a new one.




    The TIP and Michelin man hose both look good. Ignore the 200’s coolant hose. Just wanted to get a picture of it for comparison to the S2 coolant hose that I still need to find.


    Just notice this oil cooler line. Looks kind of pinched to me. Anyone else agree?
    2001 A4 Avant QMS - FXK04'd
    1991 Audi CQ - Project
    1996 A4 12v Quattro Manual - SOLD

    Comment

    • Greg_S
      Administrator
      • Jul 2003
      • 12430
      • Country: United Kingdom

      #17
      Yes, the oil cooler line doesn’t look good. You should be able to get a new one made easy enough.
      Greg

      S2Forum.com Administrator & Webmaster

      '93 Coupe with a few tweeks

      Comment

      • anthonys2
        S2Forum Possessed
        • Mar 2009
        • 3512
        • Country: England

        #18
        Have to say this is stunning and love the colour. Great thread

        Comment

        • jbrentd
          S2Forum Addict
          • Dec 2009
          • 247
          • Country: United States

          #19
          Originally posted by anthonys2
          Have to say this is stunning and love the colour. Great thread
          Thank you
          2001 A4 Avant QMS - FXK04'd
          1991 Audi CQ - Project
          1996 A4 12v Quattro Manual - SOLD

          Comment

          • jbrentd
            S2Forum Addict
            • Dec 2009
            • 247
            • Country: United States

            #20
            Picked up the head from the shop yesterday and spent some time in the garage today. Got it torqued down per the ARP instructions. Anyone know if I’ll have to retorque after some heat cycles?







            Had to use my mad welding skills on another rounded off Allen head bolt. [emoji2357][emoji23][emoji2961]

            2001 A4 Avant QMS - FXK04'd
            1991 Audi CQ - Project
            1996 A4 12v Quattro Manual - SOLD

            Comment

            • jbrentd
              S2Forum Addict
              • Dec 2009
              • 247
              • Country: United States

              #21
              Prepping the block for a treatment of POR15 engine paint.

              2001 A4 Avant QMS - FXK04'd
              1991 Audi CQ - Project
              1996 A4 12v Quattro Manual - SOLD

              Comment

              • jbrentd
                S2Forum Addict
                • Dec 2009
                • 247
                • Country: United States

                #22
                Got a coat of primer in the other night. Finish color will be silver, like I did on the 7A. The POR15 kit I bought last time has enough of some of the products to do 3 or 4 engines. Other products, only enough to do 2.

                2001 A4 Avant QMS - FXK04'd
                1991 Audi CQ - Project
                1996 A4 12v Quattro Manual - SOLD

                Comment

                • Nuvo
                  S2Forum Possessed
                  • Nov 2003
                  • 3825

                  #23
                  You're making good progress here. What Bentley manual is that in the above picture as it looks to a bit slimmer than the one that covers the 80, 90 and CQ?

                  Comment

                  • Tractor Dave
                    S2Forum Zealot
                    • Dec 2017
                    • 5987
                    • Country: Wales

                    #24
                    Engine looks good. What prep is recommended for the por? Did you blast?
                    Nothelle S2 Avant
                    Black Ur project
                    Silver Rs2 Project gone
                    Ocianic Ur project gone
                    S2 Coupe project gone
                    Urs6 plus project gone

                    Comment

                    • jbrentd
                      S2Forum Addict
                      • Dec 2009
                      • 247
                      • Country: United States

                      #25
                      Originally posted by Nuvo
                      You're making good progress here. What Bentley manual is that in the above picture as it looks to a bit slimmer than the one that covers the 80, 90 and CQ?
                      Thank you! That is the engine volume for the ‘91 200. They came in a 3 volume set.
                      2001 A4 Avant QMS - FXK04'd
                      1991 Audi CQ - Project
                      1996 A4 12v Quattro Manual - SOLD

                      Comment

                      • jbrentd
                        S2Forum Addict
                        • Dec 2009
                        • 247
                        • Country: United States

                        #26
                        Originally posted by Tractor Dave
                        Engine looks good. What prep is recommended for the por? Did you blast?
                        Thanks! I didn’t blast it. The kit comes with a degreaser, acid, primer, and top coat. They are applied in that order. The first two are rinsed off.
                        2001 A4 Avant QMS - FXK04'd
                        1991 Audi CQ - Project
                        1996 A4 12v Quattro Manual - SOLD

                        Comment

                        • Tractor Dave
                          S2Forum Zealot
                          • Dec 2017
                          • 5987
                          • Country: Wales

                          #27
                          Originally posted by jbrentd

                          Thanks! I didn’t blast it. The kit comes with a degreaser, acid, primer, and top coat. They are applied in that order. The first two are rinsed off.
                          Excellent. I will get some for my Ur. I didn't want to blast as I was worried about stuff going in the openings.
                          Last edited by Tractor Dave; 1 February 2020, 08:08.
                          Nothelle S2 Avant
                          Black Ur project
                          Silver Rs2 Project gone
                          Ocianic Ur project gone
                          S2 Coupe project gone
                          Urs6 plus project gone

                          Comment

                          • jbrentd
                            S2Forum Addict
                            • Dec 2009
                            • 247
                            • Country: United States

                            #28
                            What would you do...?

                            As I am working on the swap, a lot of hardware is getting replaced (studs, bolts, nuts, etc.). Everything will be stock to start off with, maybe for a long time. So, this combo of stock EM and WG will be used. Take a look at the nuts. I don’t think they’ll come off without issues. Should I leave them be?

                            Or should I go ahead and deal with it now before it gets worse?

                            If I were to upgrade, it would be something that would re-use the stock wastegate. So, I’ll have to deal with it at some point.






                            2001 A4 Avant QMS - FXK04'd
                            1991 Audi CQ - Project
                            1996 A4 12v Quattro Manual - SOLD

                            Comment

                            • Tractor Dave
                              S2Forum Zealot
                              • Dec 2017
                              • 5987
                              • Country: Wales

                              #29
                              I think they will come off ok if you do it right. Clean off the surface rust with a wire wheel. Then heat up each nut a little. Then soak immediately in good penetrating oil for 24 hours. Then only use a hex socket, not an open ended spanner. Careful with the weld method here because sudden localised heat can crack cast iron.
                              Nothelle S2 Avant
                              Black Ur project
                              Silver Rs2 Project gone
                              Ocianic Ur project gone
                              S2 Coupe project gone
                              Urs6 plus project gone

                              Comment

                              • Morris400
                                S2Forum Enthusiast
                                • Sep 2013
                                • 123
                                • Country: Canada

                                #30
                                When i pulled my WG off my Urs i has to use a dremel to cut the nuts off. They rounded pretty quick trying to get them off.

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