Caddy side project

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  • Jaswan
    S2Forum Maniac
    • Apr 2011
    • 760
    • Home: United Kingdom Current: England

    #106
    Looking really good Dave.

    Thanks for keeping us updated, great to see the progress.

    Jase.

    Comment

    • K Simmonds
      S2Forum Zealot
      • Dec 2007
      • 7627
      • Country: Wales

      #107
      Looks pretty good to me Dave, you'll be amazed at what will flat out once it's cured properly, as long as there's plenty of paint on there to play with and no serious runs you should be fine, the vast majority of currently visible dust will be in the very top layer.

      And yes, UK 8V GTI's came with steel's as stock (alloys were an option) apart from the very last 1991/2 run out cars which basically got all the 16V extra's including BBS RA's.
      1990 B3 2.0 80 quattro.
      1992 C4 2.8 Avant quattro
      1994 MTM RS2.
      1998 B5 TDI quattro Sport.
      2000 B5 TQS.

      Comment

      • Tractor Dave
        S2Forum Zealot
        • Dec 2017
        • 5971
        • Country: Wales

        #108
        The paint is still a little soft so I'm going to leave the flatting for another week or so.
        So, onto the engine. Pulled it out of storage. I have a new timing belt kit, the Epytec mounts and a new clutch and flywheel to fit.
        2026-08-31_15-52-21_573.jpg I found out that the mounting brackets need some work to fit. The timing belt back plate needs a trim and you have to delete the idler pulley. I was a bit concerned about this but have been assured by the caddy conversion guru that its fine.
        2026-09-02_15-45-06_721.jpg I won't be needing the pas or aircon pumps so this bracket can have a trim.
        2026-09-02_17-00-16_381.jpg The water pump housing is nice and clean inside with fresh looking antifreeze.
        2026-09-02_14-46-30_874.jpg
        Nothelle S2 Avant
        Black Ur project
        Silver Rs2 Project gone
        Ocianic Ur project gone
        S2 Coupe project gone
        Urs6 plus project gone

        Comment

        • K Simmonds
          S2Forum Zealot
          • Dec 2007
          • 7627
          • Country: Wales

          #109
          I like those mount's, I wasn't aware that anyone offered a PD into MK1 conversion kit, pity you need delete the idle roller but I can't see it being an issue either. The belt's are so tight on those engine's that it won't slap about, I suspect it's main function is get belt inside the cover to a make room for the bulky stock offside engine mount.

          1990 B3 2.0 80 quattro.
          1992 C4 2.8 Avant quattro
          1994 MTM RS2.
          1998 B5 TDI quattro Sport.
          2000 B5 TQS.

          Comment

          • Jaswan
            S2Forum Maniac
            • Apr 2011
            • 760
            • Home: United Kingdom Current: England

            #110
            I think that the mounts are the same as for a 1.8t into a MK1. The pulley is the same deal too. I used a 16v KR tensioner on my Scirocco.

            Comment

            • Tractor Dave
              S2Forum Zealot
              • Dec 2017
              • 5971
              • Country: Wales

              #111
              Its all together now. I had to trim the top cover a little as well. As you say Kit, its a tight wide belt!
              Interesting about the idler. Epytec don't give you that option on the tdi instructions but seem so on the 1.8t. Maybe there is slightly more space?​​
              2026-09-03_16-10-02_241.jpg
              Nothelle S2 Avant
              Black Ur project
              Silver Rs2 Project gone
              Ocianic Ur project gone
              S2 Coupe project gone
              Urs6 plus project gone

              Comment

              • Tractor Dave
                S2Forum Zealot
                • Dec 2017
                • 5971
                • Country: Wales

                #112
                Another little update. I did buy some Alfa GTV seats for this project but when these popped up locally for a bargain price, i couldn't resist. Mk1 Golf Gti leather seats! Rare as rocking horse poo and a direct fit into the caddy. Getting fed in the sunlight below. Anyone want some mint Gtv seats? 2026-09-03_14-00-08_006.jpg
                Nothelle S2 Avant
                Black Ur project
                Silver Rs2 Project gone
                Ocianic Ur project gone
                S2 Coupe project gone
                Urs6 plus project gone

                Comment

                • K Simmonds
                  S2Forum Zealot
                  • Dec 2007
                  • 7627
                  • Country: Wales

                  #113
                  That's hell of a result finding a decent set of MK1 leather seats, no pissing about making them fit and they look to be in nice solid condition...

                  The longitudinal 1.8T's with an external water pump share the same basic block casting as the 1.6/1.8 MK1/2 engines and should fit either chassis on the original mounts, I've compered one of mine to the 3A 2.0 in my B3 and as far as I can see all the various bolt holes required to fit those car's are there, those 3A and 9A blocks were once quite sought after by the VW crowd after an extra 200cc. Whereas the transverse 1.8T engine's share the much later revised block casting housing an internal water pump with the PD which don't have the old fixing points and need custom mounts.

                  The 1.8T belt isn't anywhere near as wide or tight as a PD one, I'd have check but I think they're same width a MK2/Corrado 1.6V KR belt and tensioned up the same way. PD belts always strike me as more than a little on the tight side but that's how they're supposed to be fitted to according to the pointer on the tensioner so have learnt not to worry about it.

                  What's the plan for this one Dave, sell her on or keep it as a super economical, fun and practical little runabout?
                  1990 B3 2.0 80 quattro.
                  1992 C4 2.8 Avant quattro
                  1994 MTM RS2.
                  1998 B5 TDI quattro Sport.
                  2000 B5 TQS.

                  Comment

                  • Tractor Dave
                    S2Forum Zealot
                    • Dec 2017
                    • 5971
                    • Country: Wales

                    #114
                    Interesting.
                    It's probably going to be a keeper but i have just bought another project so we will see.
                    Nothelle S2 Avant
                    Black Ur project
                    Silver Rs2 Project gone
                    Ocianic Ur project gone
                    S2 Coupe project gone
                    Urs6 plus project gone

                    Comment

                    • sal_s2
                      S2Forum Extremist
                      • Jul 2003
                      • 1287
                      • Country: United Kingdom

                      #115
                      Yes those epytec brackets look identical to the 1.8t ones.
                      Seats have most likely had a retrim, I dont think any mk1 gtis had leather
                      Looking forward to seeing it on the road

                      Comment

                      • RedV6
                        S2Forum Fanatic
                        • Jun 2026
                        • 53
                        • Country: Scotland

                        #116
                        Originally posted by fish
                        Did UKMk2 GTIs come with steelies? Never new that.
                        Yea they did for sure, certainly in 8 valve form. We had a 1988 small bumper one in 1991. Silver steels, I liked them.

                        Comment

                        • K Simmonds
                          S2Forum Zealot
                          • Dec 2007
                          • 7627
                          • Country: Wales

                          #117
                          Originally posted by sal_s2
                          Yes those epytec brackets look identical to the 1.8t ones.
                          Seats have most likely had a retrim, I dont think any mk1 gtis had leather
                          Looking forward to seeing it on the road
                          I was thinking much the same regarding leather in MK1's, I've never actually seen one with it fitted from the factory, though perhaps it was an option on the late car's or from they're from a Cabby which I've seen plenty of. Regardless, a good find.
                          1990 B3 2.0 80 quattro.
                          1992 C4 2.8 Avant quattro
                          1994 MTM RS2.
                          1998 B5 TDI quattro Sport.
                          2000 B5 TQS.

                          Comment

                          • Tractor Dave
                            S2Forum Zealot
                            • Dec 2017
                            • 5971
                            • Country: Wales

                            #118
                            Did no one notice i mentioned a new project above?
                            Anyway, i found it locally for a good price. Its been off the road for 18 years. Just my thing. Proper barn find. I always fancied one.
                            2026-09-11_13-13-54_767.jpg
                            Nothelle S2 Avant
                            Black Ur project
                            Silver Rs2 Project gone
                            Ocianic Ur project gone
                            S2 Coupe project gone
                            Urs6 plus project gone

                            Comment

                            • Tractor Dave
                              S2Forum Zealot
                              • Dec 2017
                              • 5971
                              • Country: Wales

                              #119
                              Like a kid with a new toy i couldn't resist having a play. I removed the spark plugs and put some original redex in each cylinder. P!ugs look good. After soaking for an hour or so i turned the engine over by hand. Not seized. Phew. Oil filter is genuine Porsche which is a good sign. 2026-09-11_17-01-46_596.jpg
                              2026-09-11_14-00-28_843.jpg
                              Attached Files
                              Nothelle S2 Avant
                              Black Ur project
                              Silver Rs2 Project gone
                              Ocianic Ur project gone
                              S2 Coupe project gone
                              Urs6 plus project gone

                              Comment

                              • RedV6
                                S2Forum Fanatic
                                • Jun 2026
                                • 53
                                • Country: Scotland

                                #120
                                We are all kids at heart! Its just that the toys get bigger and more expensive in terms of time and money. But they are just as exciting as they were when we were 9!
                                Brilliant.

                                Comment

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