Caddy side project

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  • Tractor Dave
    S2Forum Zealot
    • Dec 2017
    • 5995
    • Country: Wales

    #151
    All the boost pipes and engine loom are sorted.
    2026-10-16_16-15-46_771.jpg The pesky slave is still leaking. I used a nice flat piece of metal sheet and some fine sandpaper to try and sand the mating surface flat but it didnt work. I think the thread has been cut into the slace at a slight angle so its never going to work.
    I did some research and found the kit uses Goodridge 600 hose. A quick call to Merlin Motorsport and they were able to supply a flared fitting for the slave that i can connect to the pipe. It should come on Tuesday. Retrofication have not been any help at all, failing to respond to any of my emails.
    2026-10-16_14-21-47_593.jpg
    Nothelle S2 Avant
    Black Ur project
    Silver Rs2 Project gone
    Ocianic Ur project gone
    S2 Coupe project gone
    Urs6 plus project gone

    Comment

    • RedV6
      S2Forum Fanatic
      • Jun 2026
      • 77
      • Country: Scotland

      #152
      That is looking really neat. Maybe time to try another slave cylinder. What ever happened to clutch cables....! Oh yea, they pulled thought MK1 bulkheads, I seem to remember.

      Comment

      • sal_s2
        S2Forum Extremist
        • Jul 2003
        • 1288
        • Country: United Kingdom

        #153
        Where are you going to mount the fuel filter? Doesnt the washer bottle fit behind the headlight?

        Comment

        • Tractor Dave
          S2Forum Zealot
          • Dec 2017
          • 5995
          • Country: Wales

          #154
          Fuel filter is going right side of engine bay a bit further forward than it was originally. Washer bottle goes left side of engine bay infront of coolant bottle. Everything fits ( I hope).
          Nothelle S2 Avant
          Black Ur project
          Silver Rs2 Project gone
          Ocianic Ur project gone
          S2 Coupe project gone
          Urs6 plus project gone

          Comment

          • Tractor Dave
            S2Forum Zealot
            • Dec 2017
            • 5995
            • Country: Wales

            #155
            Next job was to mount radiator and custom fan. There isnt space for the original fan and cowl and i had to move the radiator back and over slightly.
            2026-10-20_13-51-14_112.jpg 2026-10-20_15-04-59_216.jpg I'm waiting for some custom hoses to connect up the radiator.
            2026-10-20_15-05-28_262.jpg Next job is to sort the inside wiring and mount the ecu.
            2026-10-20_16-32-43_903.jpg
            Nothelle S2 Avant
            Black Ur project
            Silver Rs2 Project gone
            Ocianic Ur project gone
            S2 Coupe project gone
            Urs6 plus project gone

            Comment

            • Tractor Dave
              S2Forum Zealot
              • Dec 2017
              • 5995
              • Country: Wales

              #156
              ECU mounted and wiring all sorted.
              2026-10-21_08-53-38_089.jpg Custom coolant hoses cut to size and assembled.
              2026-10-21_14-30-00_859.jpg 2026-10-21_15-56-24_579.jpg The fittings arrived from Merlin. Lets see if they leak.
              2026-10-21_15-56-37_709.jpg
              Nothelle S2 Avant
              Black Ur project
              Silver Rs2 Project gone
              Ocianic Ur project gone
              S2 Coupe project gone
              Urs6 plus project gone

              Comment

              • Tractor Dave
                S2Forum Zealot
                • Dec 2017
                • 5995
                • Country: Wales

                #157
                I had some felt underlay left over from my Nothelle project. I cut some panels to size.
                2026-10-22_15-50-34_311.jpg and fitted them into the footwells
                2026-10-22_16-49-31_808.jpg I bought a new carpet from VW Heritage. It fits nicely and quality seems good.
                2026-10-23_10-05-31_576.jpg
                Nothelle S2 Avant
                Black Ur project
                Silver Rs2 Project gone
                Ocianic Ur project gone
                S2 Coupe project gone
                Urs6 plus project gone

                Comment

                • Jaswan
                  S2Forum Maniac
                  • Apr 2011
                  • 772
                  • Home: United Kingdom Current: England

                  #158
                  Looks lovely Dave!!

                  She is coming along nicely now.

                  Jase.

                  Comment

                  • Tractor Dave
                    S2Forum Zealot
                    • Dec 2017
                    • 5995
                    • Country: Wales

                    #159
                    The dash and cluster went in.
                    2026-10-25_14-31-28_468.jpg Next job was to make up the exhaust. I bought an off the shelf kit. It included middle and back box as well as bends, straight sections and joins. I was hoping it would bolt straight up but unfortunately it needed cutting to size and custom hangers fabricated.
                    2026-10-26_10-39-52_890.jpg
                    2026-10-26_14-54-12_999.jpg
                    2026-10-26_14-54-19_435.jpg
                    Nothelle S2 Avant
                    Black Ur project
                    Silver Rs2 Project gone
                    Ocianic Ur project gone
                    S2 Coupe project gone
                    Urs6 plus project gone

                    Comment

                    • RedV6
                      S2Forum Fanatic
                      • Jun 2026
                      • 77
                      • Country: Scotland

                      #160
                      Its nice to see the simplicity that is under the dash! Carpet looks great

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