sport quattro replica

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  • Error404
    Super Moderator
    • Mar 2007
    • 19789
    • Country: United Kingdom

    #256
    Nice job on the gearbox rebuild Zlobo
    Where did you find the replacement bearings, I can only source them from the dealer

    I am making a diff oil cooler set-up for my rear Torsen diff using parts from a 200sx - it has a mini cooler and pump that work nicely and cheaply.
    I will activate the pump using a thermo switch on oil temp. The diff housing will need to be modified to fit the oil line take-off. I'll use the filler plug to return into
    Panthero Coupé quattro 20vt
    Indigo ABY coupé
    Imola B6 S4 Avant

    Comment

    • Jamo
      Retired OG Mod
      • Mar 2004
      • 21750
      • Country: United Kingdom

      #257
      Zlobo what turbo did you have and what spec? what have you gone to now? what was your back pressure reading is you know it?

      Comment

      • zlobo
        S2Forum Maniac
        • Jan 2004
        • 967
        • Country: Sweden

        #258
        Originally posted by Error404
        Nice job on the gearbox rebuild Zlobo
        Where did you find the replacement bearings, I can only source them from the dealer

        I am making a diff oil cooler set-up for my rear Torsen diff using parts from a 200sx - it has a mini cooler and pump that work nicely and cheaply.
        I will activate the pump using a thermo switch on oil temp. The diff housing will need to be modified to fit the oil line take-off. I'll use the filler plug to return into
        My local SKF dealer found them it's half the price then geting them at the audi dealer.
        the skf part number are writen on them.
        cool keep me posted on how you fited them..
        ABT C5 Lord Of The Rings
        2004 1/4 Mile ET 12.00 191Km/h @1,5Bar
        2009 1/4 Mile ET 11.92 213Km/h @ 1,5Bar 437WHp
        2010 1/4 Mile ET 11.45 110Km/h @ 1,5Bar 437Whp
        kostic.nu

        Comment

        • zlobo
          S2Forum Maniac
          • Jan 2004
          • 967
          • Country: Sweden

          #259
          Originally posted by Jamo
          Zlobo what turbo did you have and what spec? what have you gone to now? what was your back pressure reading is you know it?
          my old turbo spec is an billet race compturbo with triple x cheramic ball bearing.
          it was an ct4B6067 with ar .62 on the hot side so i had a huge back pressure.
          I think when i boosted 1,5bar i had 2bar of bacpressure, con the compressor outlet i had 175C after ic we had 30-43C
          So i swaped it with a friend so now i got a ct6767 and ar ,81 on the hotside.
          ABT C5 Lord Of The Rings
          2004 1/4 Mile ET 12.00 191Km/h @1,5Bar
          2009 1/4 Mile ET 11.92 213Km/h @ 1,5Bar 437WHp
          2010 1/4 Mile ET 11.45 110Km/h @ 1,5Bar 437Whp
          kostic.nu

          Comment

          • vcosmin
            S2Forum Maniac
            • Apr 2008
            • 644
            • Country: Romania

            #260
            How is backpressure with new housing ?

            Comment

            • zlobo
              S2Forum Maniac
              • Jan 2004
              • 967
              • Country: Sweden

              #261
              Originally posted by vcosmin
              How is backpressure with new housing ?
              did not have the chanse or time to check the new backpressure,
              if i get the time before the snow i can mejur it else it have to be on the rototest.
              ABT C5 Lord Of The Rings
              2004 1/4 Mile ET 12.00 191Km/h @1,5Bar
              2009 1/4 Mile ET 11.92 213Km/h @ 1,5Bar 437WHp
              2010 1/4 Mile ET 11.45 110Km/h @ 1,5Bar 437Whp
              kostic.nu

              Comment

              • Jamo
                Retired OG Mod
                • Mar 2004
                • 21750
                • Country: United Kingdom

                #262
                Thanks for the update

                Comment

                • Bram
                  S2Forum Fiend
                  • Aug 2006
                  • 2582
                  • Country: Netherlands

                  #263
                  nice write up of the gearbox fix

                  Comment

                  • jevrem
                    S2Forum Enthusiast
                    • Feb 2007
                    • 140
                    • Country: Serbia

                    #264
                    Zlobo great job for the gearbox
                    Audi URS4 1992. 2.2L 169kw
                    www.audiclubserbia.com

                    Comment

                    • zlobo
                      S2Forum Maniac
                      • Jan 2004
                      • 967
                      • Country: Sweden

                      #265
                      Seams like i didn't make a post since i was in houston texas in november last year.

                      When my quattro started to twist and snap shafts and joints.
                      I decided to order biger shafts.


                      blasted them with 2k paint


                      like this the quattro was standing since Januari. when i dismountet it for rebuild


                      this is what happens afer a while when you brake some joints and shafts.


                      also started to plan of upgrading the rear disks from 10 x 245mm to 22 x 300mm,


                      in februari the quattro was found in a finish car magazin







                      sand blasted and painted them i also machined them so i culd fit front bearings in them.


                      checked out the chenerator, replaced the bearings etc..



                      3 days ago i got my hubs back, we did som adusting on the ofset. basicaly i took the front hubs and puted them in the rear with the front joins and front bearings.


                      mounted them with the shafts..




                      rear diff cover sand blasted,


                      fjew weeks ago i got a box from 034


                      2 days ago my friend Micke @ BSR told me we are going to run youre car on the roto test tomorrow...
                      So i basicaly had to put everything together asp. i had to put in the new turbo shafts intercooler etc.
                      then mick helped me out adjusting my cam shafts, seams like they was a bit off.
                      In a hurry i replaced oil and oilfilter, fuelfilter, sparkplugs.
                      And then i drove the quattro 5km to bsr and then we hooked it up on the roto test.

                      after fjew h we ended up with 630 whp, and 596WNm
                      last year i had 509WHp at 1,6-1,7 bar of boost now i got that figure at 1,3bar.
                      we stoped at 630whp due to miss fiering seams like i need to find beter coils. by replacing the coils and dailing in the cams a litle more Micke thinks we can add up to 50 more whp
                      ABT C5 Lord Of The Rings
                      2004 1/4 Mile ET 12.00 191Km/h @1,5Bar
                      2009 1/4 Mile ET 11.92 213Km/h @ 1,5Bar 437WHp
                      2010 1/4 Mile ET 11.45 110Km/h @ 1,5Bar 437Whp
                      kostic.nu

                      Comment

                      • Jeffer
                        S2Forum Fiend
                        • Jul 2003
                        • 2057
                        • Country: Netherlands

                        #266
                        nice nice nice nice!
                        RS2 Black - stock 315 HP
                        RS2 RS blau - stock 315 HP
                        Sport Quattro - 1005 HP
                        High Octane website

                        Comment

                        • Jeffer
                          S2Forum Fiend
                          • Jul 2003
                          • 2057
                          • Country: Netherlands

                          #267
                          Where did you buy those shafts? Need some shafts asap.
                          RS2 Black - stock 315 HP
                          RS2 RS blau - stock 315 HP
                          Sport Quattro - 1005 HP
                          High Octane website

                          Comment

                          • zlobo
                            S2Forum Maniac
                            • Jan 2004
                            • 967
                            • Country: Sweden

                            #268
                            thanks Jeffry, cp-service.se have fixit shafts i am runing o dione i bougth mine on a group buy,
                            ABT C5 Lord Of The Rings
                            2004 1/4 Mile ET 12.00 191Km/h @1,5Bar
                            2009 1/4 Mile ET 11.92 213Km/h @ 1,5Bar 437WHp
                            2010 1/4 Mile ET 11.45 110Km/h @ 1,5Bar 437Whp
                            kostic.nu

                            Comment

                            • zlobo
                              S2Forum Maniac
                              • Jan 2004
                              • 967
                              • Country: Sweden

                              #269

                              ABT C5 Lord Of The Rings
                              2004 1/4 Mile ET 12.00 191Km/h @1,5Bar
                              2009 1/4 Mile ET 11.92 213Km/h @ 1,5Bar 437WHp
                              2010 1/4 Mile ET 11.45 110Km/h @ 1,5Bar 437Whp
                              kostic.nu

                              Comment

                              • Ian Simmonds
                                S2Forum Fiend
                                • Jun 2005
                                • 2858
                                • Country: United Kingdom

                                #270
                                That's a lovely lazy flame love that.

                                Both of our type 85's 'burp' lazy flames, I just hope they look half as good as that....
                                85 WR Urquattro, 85 20vT International liveried RallyRep
                                93 MTMS2 Avant

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