The big experiment - amateur 3B shenanigans

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  • Nj
    S2Forum Possessed
    • Jan 2007
    • 3420
    • Home: Scotland Current: Finland

    #181
    This is true. recycling at its best
    and most difficult
    --------------------------------------------------------------------
    1990 CQ20v
    2001 3.0 B6 A4 Avant Quattro Sport

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    • Nj
      S2Forum Possessed
      • Jan 2007
      • 3420
      • Home: Scotland Current: Finland

      #182
      right lads - advice time. suspension's off, anti roll bar and all are all gone. engine is still attached to the gearbox and subframe is still there. I'm going to get the crane in and support the engine, then undo the engine and gearbox mounts. then remove the lot including subframe.

      what's the best way to support the engine? I have a couple of big straps used to keep aircraft engines on the backs of lorries in transit. I don't know whether to warap these round and under or if I should be using a couple of winch points that can be hooked onto.

      and what do I need to undo gearbox wise? does the gearstick etc come out with the gearbox?
      cheers
      Last edited by Nj; 4 September 2007, 12:34. Reason: i'm a bit thick
      --------------------------------------------------------------------
      1990 CQ20v
      2001 3.0 B6 A4 Avant Quattro Sport

      Comment

      • Nj
        S2Forum Possessed
        • Jan 2007
        • 3420
        • Home: Scotland Current: Finland

        #183
        Meet at my lockup(s) is still on for Sat 29th sept by the way. Let me know if you can join me. I can promise traditional Scottish weather and a range of oily spanners you can wave about while putting forward your opinion. And the missus will feed anybody that arrives. Unless you start on about French cars, in which case she'll have to kill you. I'm sure you understand.
        --------------------------------------------------------------------
        1990 CQ20v
        2001 3.0 B6 A4 Avant Quattro Sport

        Comment

        • s2driveruk
          Super Moderator
          • Jul 2003
          • 12696
          • Country: England

          #184
          Originally posted by fourcircle
          right lads - advice time. suspension's off, anti roll bar and all are all gone. engine is still attached to the gearbox and subframe is still there. I'm going to get the crane in and support the engine, then undo the engine and gearbox mounts. then remove the lot including subframe.

          what's the best way to support the engine? I have a couple of big straps used to keep aircraft engines on the backs of lorries in transit. I don't know whether to warap these round and under or if I should be using a couple of winch points that can be hooked onto.

          and what do I need to undo gearbox wise? does the gearstick etc come out with the gearbox?
          cheers

          I strapped front to back on the mount point at the front and i looped around the last manifold runner then across the engine wrapping round the engine mount arms. Seemed to hold reasonably square Good luck!

          David
          sigpic

          1992 3b S2 Coupe

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          • Nj
            S2Forum Possessed
            • Jan 2007
            • 3420
            • Home: Scotland Current: Finland

            #185
            cheers David. my threads would be quite empty without you
            --------------------------------------------------------------------
            1990 CQ20v
            2001 3.0 B6 A4 Avant Quattro Sport

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            • s2driveruk
              Super Moderator
              • Jul 2003
              • 12696
              • Country: England

              #186
              glad to help.....can't wait to have mine sorted and looking fwd to seeing yours reborn
              sigpic

              1992 3b S2 Coupe

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              • Nj
                S2Forum Possessed
                • Jan 2007
                • 3420
                • Home: Scotland Current: Finland

                #187
                right... Saturday was a funny old day. First I have to say a massive thanks to Stevie (dubbedup), Rob (Nuvo) and Steve (KinghtRiderS4) for coming up/down/over/etc to lend a hand. Steve (Kightrider one. I'll call him Steve and Dubbedup Stevie) even sat in a 2 hour traffic jam with his daughter on the way.
                Of course 5 minute jobs turned into epics when things seized and refused to budge, other things were discovered broken and yet more things refused to join together.

                So anyway... some action shots...

                Stevie getting energetic


                Bit of crane action. Bought to match the car of course.

                2 steves getting stuck in. Rob legging it in the background

                --------------------------------------------------------------------
                1990 CQ20v
                2001 3.0 B6 A4 Avant Quattro Sport

                Comment

                • Nj
                  S2Forum Possessed
                  • Jan 2007
                  • 3420
                  • Home: Scotland Current: Finland

                  #188
                  So I repaired the wiring to the injector plugs, Hall Sensor, IM sensor, IM earths etc
                  the 2 Steves and Rob got the engine out of the donor car and we all got the subframe and gearbox disconnected. But it was getting dark as we tried to get the engine onto the gearbox in the 2nd car and we finally had to call a halt before something silly happened. The engine is now sitting on the floor in the garage waiting for another day to get it into the new car. This time we might go for a gearbox out, then attach to engine and put back in complete type thing. hmmm....

                  We did discover a cracked engine mount arm so i'm trying to find a replacement (drivers side). And the breather hose has seen better days so I need a replacement for that and the PCV, or whatever the hell it's called.


                  aside from this we got the old throttle cable out and replaced it with the decent one from the donor car, removed the whole accelerator pedal/arm from the new car (because the plastic pedal was broken) and replaced it with the decent one from the donor car. Also took apart the sections of exhaust that we need to put onto the new car. Swapped the P/S hoses over... No doubt a handful of other things that I can't quite remember just now.
                  --------------------------------------------------------------------
                  1990 CQ20v
                  2001 3.0 B6 A4 Avant Quattro Sport

                  Comment

                  • Nj
                    S2Forum Possessed
                    • Jan 2007
                    • 3420
                    • Home: Scotland Current: Finland

                    #189
                    This morning I went down to get a couple of bits done. One major bit I wanted out of the way while it's out in the open is the dash.
                    Getting it in isn't anywhere near as easy as getting it out



                    I haven't connected all the wiring yet. I just wanted the dash in place more or less so the car can sit tucked into the cramped garage.

                    I did find a couple of issues with the wiring/plugs etc. A lot of the relays behind the dash/clocks were hanging loose so I put them back into their bracket type thing as seen here. Can anyone tell me does this look about right for the 3B or is anything missing? I know the yellow block is hanging down in the picture but does anything fit onto it when it's secure in the bracket?


                    This is the yellow block with 2 wires already feeding into the back. Does anyone know if the other wire with yellow spade connector should be attached to the back of the yellow block too? And of so which connector? And again... what should be attached to the front side of the yellow block when it's in the bracket?


                    There are a couple of plugs hanging down quite far back. I know the brown, blue and black are the diagnostics plugs but I don't know about the couple of others hanging about here
                    --------------------------------------------------------------------
                    1990 CQ20v
                    2001 3.0 B6 A4 Avant Quattro Sport

                    Comment

                    • Nj
                      S2Forum Possessed
                      • Jan 2007
                      • 3420
                      • Home: Scotland Current: Finland

                      #190
                      A dash related issue - when I was fitting the dash in, to get the centre part to move in at the right height and line up completely I had to remove the driver's side bracket that should hold the back of the glovebox. This fitted perfectly in the old car with the smaller heater/blower unit but the new car has A/C and therefore is a bit bulkier.



                      The bracket on the other side still fits but is right up against the blower casing


                      Any thoughts on this anyone? I assume i'll not be able to get the glovebox on now.
                      --------------------------------------------------------------------
                      1990 CQ20v
                      2001 3.0 B6 A4 Avant Quattro Sport

                      Comment

                      • Nj
                        S2Forum Possessed
                        • Jan 2007
                        • 3420
                        • Home: Scotland Current: Finland

                        #191
                        Last question for now...
                        whaddafuksdis? I'm pretty sure I didn't see one of these taking the old heater/blower out. The sensor thing hanging in the middle of the air intake chamber.


                        cheers
                        --------------------------------------------------------------------
                        1990 CQ20v
                        2001 3.0 B6 A4 Avant Quattro Sport

                        Comment

                        • Nj
                          S2Forum Possessed
                          • Jan 2007
                          • 3420
                          • Home: Scotland Current: Finland

                          #192
                          and another...
                          the driver's seatbelt has been cut low down near the metal bar it is secured to. I have the seatbelts in the old car but the winder mechanism thing is linked to the procon ten so I don't know how to replace the seatbelt now. any ideas?
                          --------------------------------------------------------------------
                          1990 CQ20v
                          2001 3.0 B6 A4 Avant Quattro Sport

                          Comment

                          • S2central.net
                            Retired OG Mod
                            • Jul 2003
                            • 16590
                            • Country: Northern Ireland

                            #193
                            Originally posted by fourcircle
                            Last question for now...
                            whaddafuksdis? I'm pretty sure I didn't see one of these taking the old heater/blower out. The sensor thing hanging in the middle of the air intake chamber.


                            cheers
                            That wee fokker is a temperature sensor for your aircon.
                            Paul Nugent
                            Webmaster http://S2central.net
                            Administrator http://S2forum.com

                            1994 S2 Coupe ABY - aka Project Lazarus
                            2001 A6 allroad 2.5TDi - family tank
                            2003 S4 Avant 4.2 V8 - daily burble

                            Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                            There are only 10 kinds of people that understand binary - those that do, and those that don't

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                            • S2central.net
                              Retired OG Mod
                              • Jul 2003
                              • 16590
                              • Country: Northern Ireland

                              #194
                              Originally posted by fourcircle
                              and another...
                              the driver's seatbelt has been cut low down near the metal bar it is secured to. I have the seatbelts in the old car but the winder mechanism thing is linked to the procon ten so I don't know how to replace the seatbelt now. any ideas?
                              I'll dig out the OFRM on that - send me a PM to remind me - with your EMail addy is perhaps best cos its quite a big PDF file.
                              Paul Nugent
                              Webmaster http://S2central.net
                              Administrator http://S2forum.com

                              1994 S2 Coupe ABY - aka Project Lazarus
                              2001 A6 allroad 2.5TDi - family tank
                              2003 S4 Avant 4.2 V8 - daily burble

                              Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                              There are only 10 kinds of people that understand binary - those that do, and those that don't

                              Comment

                              • Dubbedup
                                S2Forum Addict
                                • Jan 2006
                                • 291
                                • Country: Scotland

                                #195
                                Hey up Noelski.

                                Cheers for a great day mate, good learning experience, and great to meet Rob and Steve as well.

                                Pics are a bit cheesy tho.

                                Big up to you for getting the dash n stuff back in the car, starting to look like a real car again

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