OEM+ Coupe 16v (1.8t on the way)

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  • bikerjim
    S2Forum Extremist
    • Feb 2008
    • 1028
    • Country: United Kingdom

    #61
    damn, too late!

    Comment

    • S2central.net
      Retired OG Mod
      • Jul 2003
      • 16590
      • Country: Northern Ireland

      #62
      So... now that I have linked the plug colours to 1997 AEB schematic... are you OK to proceed - do you know how to find the right places on your Coupe to splice, connect into ?
      Paul Nugent
      Webmaster http://S2central.net
      Administrator http://S2forum.com

      1994 S2 Coupe ABY - aka Project Lazarus
      2001 A6 allroad 2.5TDi - family tank
      2003 S4 Avant 4.2 V8 - daily burble

      Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

      There are only 10 kinds of people that understand binary - those that do, and those that don't

      Comment

      • bikerjim
        S2Forum Extremist
        • Feb 2008
        • 1028
        • Country: United Kingdom

        #63
        Originally posted by S2central.net
        That JPT-3 is your F96 plug of course... you just need to attach that to barometric sensor from AEB motor.
        Does it matter as to where the barometric sensor is located. With the setup I have planned it will be inside the car under the dash! While I have the loom in bits I can remove it and place it in the engine compartment if that would be better.

        Comment

        • S2central.net
          Retired OG Mod
          • Jul 2003
          • 16590
          • Country: Northern Ireland

          #64
          Oh let me know if you have a relay or a bridge on the Coupes fusebox at #8

          Can you see for example that you would need to take T6z/3 from your red plug to the E50 terminal on the CEP ?

          I am referring to this for your ACE loomed car http://www.s2central.net/S2_Schematics/B/B71.PDF

          And I am using Schematic #22 from the Bentley dated 6/96 for MY97 AEB... i dont have elsie up and running yet on this machine
          Paul Nugent
          Webmaster http://S2central.net
          Administrator http://S2forum.com

          1994 S2 Coupe ABY - aka Project Lazarus
          2001 A6 allroad 2.5TDi - family tank
          2003 S4 Avant 4.2 V8 - daily burble

          Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

          There are only 10 kinds of people that understand binary - those that do, and those that don't

          Comment

          • bikerjim
            S2Forum Extremist
            • Feb 2008
            • 1028
            • Country: United Kingdom

            #65
            Originally posted by S2central.net
            So... now that I have linked the plug colours to 1997 AEB schematic... are you OK to proceed - do you know how to find the right places on your Coupe to splice, connect into ?
            I have alot sorted but there are still some connections I am unsure of.

            I'll start with the fuel pump relay wires. On the engine loom:

            T6z pin4 - Red/Green

            T10z pin6 - Red/Blue
            pin8 - Green/Yellow

            These would have gone to the fuel pump relay I think, I am unsure of how to connect these up.

            On the car between the bulkhead and ecu I have a Red/Blue that goes to the fuel pump relay in the car, thats all I have found for now.

            Comment

            • S2central.net
              Retired OG Mod
              • Jul 2003
              • 16590
              • Country: Northern Ireland

              #66
              Barometric sensor generally lives in the footwell - tucked in behind the passenger side A pillar - you might even find the S2/RS2 location complete with screw hole on your Coupe ! its just behind the lower A-pillar trim... where a moisture trap for the boost line to the ECU lives as well - dont forget that !
              Paul Nugent
              Webmaster http://S2central.net
              Administrator http://S2forum.com

              1994 S2 Coupe ABY - aka Project Lazarus
              2001 A6 allroad 2.5TDi - family tank
              2003 S4 Avant 4.2 V8 - daily burble

              Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

              There are only 10 kinds of people that understand binary - those that do, and those that don't

              Comment

              • S2central.net
                Retired OG Mod
                • Jul 2003
                • 16590
                • Country: Northern Ireland

                #67
                The best way to think of the FPRy is as follows...

                On the CEP we have 30, 15 and 31 (0V) already in place at relay position 10 in the main fuse box... the relay uses these - the vehicle loom provides for that. The engine related pins for the AEB application are as follows

                T10z / 6 - red/blue...
                This goes to 0V when ECU is happy to activate the fuel pump. Exactly same as per S2/RS2... take this wire to the 'BS' pin on the CEP... I see its already red/blue on the ACE loom - nice easy splice depending on how you removed the old loom !

                T10z / 8 - green/yellow...
                This is an output from the FPRy on CEP terminal '87a' that you would need to run through a fuse... you can use spare fuse positions in your CEP if you collect the right bits together. AGain looking at ACE loom you have S25 available here from 87a

                T6z / 4 - red/green...
                This is another FPRy output that needs to go thru a fuse... this wires up to the 'O' terminal on the CEP which would be unused on your ACE.

                The wire to the actual fuel pump comes already via FPRy (now activated by AEB ECU) through S13 on your fusebox out of the H87F terminal on your CEP.

                Is this making any sense without diagrams ?





                Originally posted by bikerjim
                I have alot sorted but there are still some connections I am unsure of.

                I'll start with the fuel pump relay wires. On the engine loom:

                T6z pin4 - Red/Green

                T10z pin6 - Red/Blue
                pin8 - Green/Yellow

                These would have gone to the fuel pump relay I think, I am unsure of how to connect these up.

                On the car between the bulkhead and ecu I have a Red/Blue that goes to the fuel pump relay in the car, thats all I have found for now.
                Paul Nugent
                Webmaster http://S2central.net
                Administrator http://S2forum.com

                1994 S2 Coupe ABY - aka Project Lazarus
                2001 A6 allroad 2.5TDi - family tank
                2003 S4 Avant 4.2 V8 - daily burble

                Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                There are only 10 kinds of people that understand binary - those that do, and those that don't

                Comment

                • bikerjim
                  S2Forum Extremist
                  • Feb 2008
                  • 1028
                  • Country: United Kingdom

                  #68
                  Originally posted by S2central.net
                  Oh let me know if you have a relay or a bridge on the Coupes fusebox at #8

                  Can you see for example that you would need to take T6z/3 from your red plug to the E50 terminal on the CEP ?

                  I am referring to this for your ACE loomed car http://www.s2central.net/S2_Schematics/B/B71.PDF

                  And I am using Schematic #22 from the Bentley dated 6/96 for MY97 AEB... i dont have elsie up and running yet on this machine
                  I have been using the later set of diagrams you have on your site for the 94 coupe ACE C49, this may be wrong, I have noticed very few differences but there are some.

                  That T6z/3 Red/Black I wasn't so sure about. I dont think that wire is in the loom where I am cutting and joining in the plugs for the new loom. Therefore I came to the conclusion that it was part of a seperate loom that was still in place?

                  Comment

                  • S2central.net
                    Retired OG Mod
                    • Jul 2003
                    • 16590
                    • Country: Northern Ireland

                    #69
                    I'd be 99% sure that red/black wire from T6z/3 goes to a spade terminal for the starter solenoid in the engine bay - i.e. terminal 50

                    Hence why it needs to come from CEP #8 on your Coupe... you are right to use correct MY by the way... how else would 'crank' signal from the ignition switch get to the AEB starter motor ?

                    Did you unplug all of the ACE related looms from the CEP ?
                    I hope so cos that will make things nice and clean for AEB install.
                    Paul Nugent
                    Webmaster http://S2central.net
                    Administrator http://S2forum.com

                    1994 S2 Coupe ABY - aka Project Lazarus
                    2001 A6 allroad 2.5TDi - family tank
                    2003 S4 Avant 4.2 V8 - daily burble

                    Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                    There are only 10 kinds of people that understand binary - those that do, and those that don't

                    Comment

                    • bikerjim
                      S2Forum Extremist
                      • Feb 2008
                      • 1028
                      • Country: United Kingdom

                      #70
                      Originally posted by S2central.net
                      Oh let me know if you have a relay or a bridge on the Coupes fusebox at #8
                      Im not with the car at the mo, but I think it is bridged as there is no alarm, i'll check on this next time i can get to the car.

                      Originally posted by S2central.net
                      The best way to think of the FPRy is as follows...

                      On the CEP we have 30, 15 and 31 (0V) already in place at relay position 10 in the main fuse box... the relay uses these - the vehicle loom provides for that. The engine related pins for the AEB application are as follows
                      I think I understand that bit.

                      Originally posted by S2central.net
                      T10z / 6 - red/blue...
                      This goes to 0V when ECU is happy to activate the fuel pump. Exactly same as per S2/RS2... take this wire to the 'BS' pin on the CEP... I see its already red/blue on the ACE loom - nice easy splice depending on how you removed the old loom !
                      Thats nice and simple!

                      Originally posted by S2central.net
                      T10z / 8 - green/yellow...
                      This is an output from the FPRy on CEP terminal '87a' that you would need to run through a fuse... you can use spare fuse positions in your CEP if you collect the right bits together. AGain looking at ACE loom you have S25 available here from 87a
                      Not so sure on this.

                      Originally posted by S2central.net
                      T6z / 4 - red/green...
                      This is another FPRy output that needs to go thru a fuse... this wires up to the 'O' terminal on the CEP which would be unused on your ACE.
                      Or this.

                      Originally posted by S2central.net
                      The wire to the actual fuel pump comes already via FPRy (now activated by AEB ECU) through S13 on your fusebox out of the H87F terminal on your CEP.

                      Is this making any sense without diagrams ?
                      Or this. I really need to go away and have a think about this to get it straight in my head. Im sure it will click eventually I have wiring diagrams in front of me as we speak but im getting bogged down with some bits so i'll have a break and think about it.

                      Originally posted by S2central.net
                      I'd be 99% sure that red/black wire from T6z/3 goes to a spade terminal for the starter solenoid in the engine bay - i.e. terminal 50

                      Hence why it needs to come from CEP #8 on your Coupe... you are right to use correct MY by the way... how else would 'crank' signal from the ignition switch get to the AEB starter motor ?

                      Did you unplug all of the ACE related looms from the CEP ?
                      I hope so cos that will make things nice and clean for AEB install.
                      I think that wire comes in a different part of the loom to the engine bay, bypassing where i will be cutting in, therefore that will remain from the cars original loom.

                      I have not cut the wiring or removed any of the loom yet. I was trying to avoid going too near the fuse box. I have not got the whole heater out the car and was trying to avoid this too. Was going to try keep all my wiring on the near side of the car.

                      I need a brew lol, thanks for your help paul, sorry im a bit slow on the uptake

                      Comment

                      • S2central.net
                        Retired OG Mod
                        • Jul 2003
                        • 16590
                        • Country: Northern Ireland

                        #71
                        My advice is to do teh following... it will take some time but gives you loads of room to work and easily see where best to route cables.

                        1 - Remove the dashboard... not anything like as complicated as you might think - bit fiddly here and there but exposes everything to the eye

                        2 - Remove the ACE engine loom complete... including unplugging from where it meets the CEP and any other plugs in around the spaghetti above the drivers pedals... mark these unplugged locations with tape for clarity

                        3 - Now you have the ACE plugs that used to fit on the car... makes it real easy to graft the AEB loom in for plug and play...

                        The alternative to the above is removing the ACE loom and having to cut it various places under the CEP which makes it trickier to access for splicing and such when fitting the AEB loom... especially so if the dash is in the way and you are working upside down with your head in the footwell - BTDT (and will be again this week on a UR conversion job this week) - its not pleasant.
                        Paul Nugent
                        Webmaster http://S2central.net
                        Administrator http://S2forum.com

                        1994 S2 Coupe ABY - aka Project Lazarus
                        2001 A6 allroad 2.5TDi - family tank
                        2003 S4 Avant 4.2 V8 - daily burble

                        Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                        There are only 10 kinds of people that understand binary - those that do, and those that don't

                        Comment

                        • S2central.net
                          Retired OG Mod
                          • Jul 2003
                          • 16590
                          • Country: Northern Ireland

                          #72
                          This is the sort of **** retentive thing I do to keep track of all such wires on conversions... its only half done as I havent tabulated the ACE side of the house but you get the idea.
                          Attached Files
                          Paul Nugent
                          Webmaster http://S2central.net
                          Administrator http://S2forum.com

                          1994 S2 Coupe ABY - aka Project Lazarus
                          2001 A6 allroad 2.5TDi - family tank
                          2003 S4 Avant 4.2 V8 - daily burble

                          Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                          There are only 10 kinds of people that understand binary - those that do, and those that don't

                          Comment

                          • bikerjim
                            S2Forum Extremist
                            • Feb 2008
                            • 1028
                            • Country: United Kingdom

                            #73
                            Originally posted by S2central.net
                            This is the sort of **** retentive thing I do to keep track of all such wires on conversions... its only half done as I havent tabulated the ACE side of the house but you get the idea.
                            Thats exactly what I needed. I was thinking about making one of these, you have given me a great head start.

                            I have made some adjustments to what I have and dont have, see what you think -
                            Attached Files

                            Comment

                            • andy10v
                              S2Forum Zealot
                              • Mar 2009
                              • 5996
                              • Country: Scotland

                              #74




                              Stripping looms requires a lot of patience, I did an abf one, the engine loom also incorporated the lights etc .

                              I would also go with Paul about taking the dash, label everything, I think it is easier to get your head round that way.

                              Good luck!
                              Current-2004 Impreza PPP wagon

                              Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                              Sold ABY-stock

                              Comment

                              • S2central.net
                                Retired OG Mod
                                • Jul 2003
                                • 16590
                                • Country: Northern Ireland

                                #75
                                Originally posted by bikerjim
                                Thats exactly what I needed. I was thinking about making one of these, you have given me a great head start.

                                I have made some adjustments to what I have and dont have, see what you think -
                                Oh the plot thickens then... differences are probably explained by way of Bentley diagrams maybe being specific to US market but a few things irk me...

                                - why no OBD pins from your ECU
                                - why no MIL from your ECU
                                - do the ECU pins I referenced for OBD & MIL exist on your ECU connector

                                there does seem to be 3 extra wires on your plugs that I didnt find in the Bentley so maybe they are the missing three wires for OBD & MIL.

                                - you could be right about RPM pin there... I was only going by a common wire colour - have not managed to find an AEB ECU pinout online... you would think that some of the 1.8T jockeys in the world would have posted that somewhere obvious already

                                - glad you dont have the 'diagnosis pump' either as I have no bleeding clue what that is about
                                Paul Nugent
                                Webmaster http://S2central.net
                                Administrator http://S2forum.com

                                1994 S2 Coupe ABY - aka Project Lazarus
                                2001 A6 allroad 2.5TDi - family tank
                                2003 S4 Avant 4.2 V8 - daily burble

                                Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                                There are only 10 kinds of people that understand binary - those that do, and those that don't

                                Comment

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