My AAN 2.2 20v Turbo B5 A4 Avant build

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  • Sleeper_Avant
    S2Forum Fiend
    • Mar 2009
    • 2372
    • Country: England

    #196
    i need to get as much major mechanical/fab work done before the end of the month as im out of my garage then

    all the hard work is done though to be fair

    going to pick up (rob!) some brake pipe and ends from one of my centres tomorrow, will make the pipes up next week
    1993 URS4 Avant Emerald Green 350+bhp
    1991 Ford Sierra Sapphire 4x4 in Magenta
    BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

    Comment

    • Sleeper_Avant
      S2Forum Fiend
      • Mar 2009
      • 2372
      • Country: England

      #197
      not much else to report,

      tried cutting down my AAN flywheel bolts to use in the 7a to AAN conversion,

      either ive fooked up and they are too long or the bottom end has seized when its been standing.
      walked away and left it tonight as it pissd me right off when it wouldnt turn over after i mounted the g/box etc and put it in the engine bay for the last time
      my own fault but still, one issue after another
      1993 URS4 Avant Emerald Green 350+bhp
      1991 Ford Sierra Sapphire 4x4 in Magenta
      BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

      Comment

      • djh
        S2Forum Extremist
        • Jun 2011
        • 1622
        • Home: United States Current: United Kingdom

        #198
        what flywheel is on it now?
        what clutch?
        how much did you cut the bolts down by?

        Comment

        • Sleeper_Avant
          S2Forum Fiend
          • Mar 2009
          • 2372
          • Country: England

          #199
          locked the flywheel with a locking tool,
          cut bolts down to about 25mm thread, didnt lock out, wound in by hand....
          7a flywheel,spigot bearing, clutch and gearbox so EVERYTHING matches. (not bothered about handling power, just need to "drive" )

          will pull it all apart again when i can be arsed, might just have it moved home while i save up a few grand to get the exhaust etc made

          need a cheap cheap diesel car (106/saxo, mk3 fiesta, mk5/6 escort, rover etc)
          to run to newcastle and back every month to see my 15yr old daughter ive had first contact with in 14 years!!!!!!!!!!!!!!!!

          hence the car is TOTALLY on hold financially!!
          1993 URS4 Avant Emerald Green 350+bhp
          1991 Ford Sierra Sapphire 4x4 in Magenta
          BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

          Comment

          • Sleeper_Avant
            S2Forum Fiend
            • Mar 2009
            • 2372
            • Country: England

            #200
            and on a different note........

            i had my old B4 Quattro Saloon at my house today with a running issue (split breather quickly sorted!)
            while he picked up a set of S2 door cards (Cheers Peter!!!!!)

            Damn, that car looked the ********...... still does on S2 rims........ STANCE !!
            1993 URS4 Avant Emerald Green 350+bhp
            1991 Ford Sierra Sapphire 4x4 in Magenta
            BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

            Comment

            • djh
              S2Forum Extremist
              • Jun 2011
              • 1622
              • Home: United States Current: United Kingdom

              #201
              any pics?

              Comment

              • Sleeper_Avant
                S2Forum Fiend
                • Mar 2009
                • 2372
                • Country: England

                #202
                no mate, but im going to drop a few bits off to him end of the week

                he loves it and its his daily

                will get some pics then.......
                car was SCRUFFY, front end full of flies, just generally mingin
                i was VERY impressed by his daily-ness lol, best look ever
                1993 URS4 Avant Emerald Green 350+bhp
                1991 Ford Sierra Sapphire 4x4 in Magenta
                BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

                Comment

                • andy10v
                  S2Forum Zealot
                  • Mar 2009
                  • 5996
                  • Country: Scotland

                  #203
                  Originally posted by Sleeper_Avant
                  not much else to report,

                  tried cutting down my AAN flywheel bolts to use in the 7a to AAN conversion,

                  either ive fooked up and they are too long or the bottom end has seized when its been standing.
                  walked away and left it tonight as it pissd me right off when it wouldnt turn over after i mounted the g/box etc and put it in the engine bay for the last time
                  my own fault but still, one issue after another


                  Sounds soo frustrating to have to rip it all apart again.

                  Good luck next time.
                  Current-2004 Impreza PPP wagon

                  Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                  Sold ABY-stock

                  Comment

                  • Sleeper_Avant
                    S2Forum Fiend
                    • Mar 2009
                    • 2372
                    • Country: England

                    #204
                    need the car gone from my garage by the end of this week

                    no chance of the engine being in place...................... might aswell weigh it all in for scrap


                    anyone want the LOT out of my garage for £2000???
                    car, engines, blocks, gauges, turbos, EVERYTHING collected before the end of the month?!?!?!

                    be quick, if its not sold before i get paid on the 28th it is no longer for sale......................

                    i have my daughter to think about mostly and the car just doesnt have an element of need now.

                    sorry, and i hope its bought by someone that will let me smash the ******** out of it once running again!!!
                    1993 URS4 Avant Emerald Green 350+bhp
                    1991 Ford Sierra Sapphire 4x4 in Magenta
                    BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

                    Comment

                    • djh
                      S2Forum Extremist
                      • Jun 2011
                      • 1622
                      • Home: United States Current: United Kingdom

                      #205
                      be a shame to sell it after all that work.

                      transport it home if you have the space and hide it away till you can sort it.

                      Comment

                      • Sleeper_Avant
                        S2Forum Fiend
                        • Mar 2009
                        • 2372
                        • Country: England

                        #206
                        well it is what it is Peter,
                        im going to be traveling to and from newcastle every month to see my girl after 14 years so thats more important at the minute sadly.

                        i would actually buy another silver facelift 2.5tdi quattro sport avant avant lol
                        and put the same wheels on it
                        1993 URS4 Avant Emerald Green 350+bhp
                        1991 Ford Sierra Sapphire 4x4 in Magenta
                        BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

                        Comment

                        • Sleeper_Avant
                          S2Forum Fiend
                          • Mar 2009
                          • 2372
                          • Country: England

                          #207
                          well since i havent had any "serious" offers for the shed,

                          i trimmed the bolts down to the correct length of 19.5mm from my guessed 25mm lol and its all ok now!

                          so nailed it all back together for moving the car tomorrow to its new home





                          gonna be on hold for a while though while i sort my funds out but every little helps

                          Sean.
                          1993 URS4 Avant Emerald Green 350+bhp
                          1991 Ford Sierra Sapphire 4x4 in Magenta
                          BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

                          Comment

                          • andy10v
                            S2Forum Zealot
                            • Mar 2009
                            • 5996
                            • Country: Scotland

                            #208
                            Good you get to keep it after the work you have done.
                            Current-2004 Impreza PPP wagon

                            Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                            Sold ABY-stock

                            Comment

                            • Sleeper_Avant
                              S2Forum Fiend
                              • Mar 2009
                              • 2372
                              • Country: England

                              #209
                              still shedloads to fork out for though andy,

                              manifold and exhaust fabricated being the biggest outlay sadly

                              new oil cooler and pipework

                              intercooler (s?)

                              front calipers and pads and flexis

                              then it "should" be good to run hopefully!
                              1993 URS4 Avant Emerald Green 350+bhp
                              1991 Ford Sierra Sapphire 4x4 in Magenta
                              BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

                              Comment

                              • Sleeper_Avant
                                S2Forum Fiend
                                • Mar 2009
                                • 2372
                                • Country: England

                                #210
                                last pics for a while, need new SD card

                                pushed car outside awaiting the truck...............





                                mmmmmmmm stance!!!
                                this is WITH the coils wound up 2 inches and 2 spring assisters per side lol




                                been so so busy this week, had no chance to get all the stuff out the workshop and this is what it looked like when i was ment to hand the keys back to security today!
                                they have given me untill monday now thank god lol
                                theres another 2 rooms of the same ammount of Rousesport sierra and baby stuff





                                got the car off the truck, what a mission........
                                pushed onto the drive, he is "home" now and wont be going anywhere untill i get the exhaust fab`d up in about 6 months time.






                                Sean
                                1993 URS4 Avant Emerald Green 350+bhp
                                1991 Ford Sierra Sapphire 4x4 in Magenta
                                BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

                                Comment

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