UrS4 2.2T Sedan project

[quattro-nick]

no probs for making 500-550hp with stock head and cams
i have AAN engine with 520hp on stock head and cams with gt3076r

[s0_big]

Thanks! The turbo is spec to 620hp. But I have stock inlet and stock head/camshafts. Im hoping to get between 500-550hp.

[BLAMM0]

The build is nicely coming along How much hp are you planning with this setup?

[s0_big]

Some progress in the garage

God evening! A few things happend since i last updated.

Worked on the job and then on the car to late night a few days this week. I have mounted my Maxxecu ecu and done the wiring. Mounted the egt sensors. Also mounted the turbo/wg for "the last time" with all hoses.


Mounted the ecu in the original "box"


Mounted in the car, just have to put the egt cables in the ecu.


Some wiring, to wide band lambda and boost solenoid valve.


The new injectors from finjector, 1000cc Bosch EV14


Mounted the egt sensors half way in the runners


Turbo, wg, downpipe and injectors mounted.


Looks pretty nice i think..


Since my new injectors runs with 3bar pressure i ordered a new 3 bar fpr. Unnecessary to run a higher groundpressure than i need since im planning to run a single 044 pump. Still waiting on my radiator. Vidar should send it to me next week he said and then i can start order/build my ic piping

[sailaz]

partnumber is 034103623 it's from a 7A engine

Thanks for reply
just was a bit confusing when I checked this part number on vagcat ...

[s0_big]

Egt Sensors have to stay in the middle of the runners, for correct temp.
Like this

Ahh! I have to change the measures then.. Thanks!

[hammer]

Egt Sensors have to stay in the middle of the runners, for correct temp.
Like this

[macspring]

Nice progress.

Looking forward to seeing your progress on the intercooler arrangements.

Should be a good summer for you.

[quattro-nick]

[QUOTE=sailaz;839455]http://www1.garaget.org/gallery/imag...c3c7f37c7a.jpg
can't see what is a part number on oil "catch" ..... do you have it ? maybe ....[/QUOTE

partnumber is 034103623
it's from a 7A engine

[sailaz]

http://www1.garaget.org/gallery/images/46/45764/45764-222033dbedb5c428a6d14ec3c7f37c7a.jpg

can't see what is a part number on oil "catch" ..... do you have it ? maybe ....

[s0_big]

On Thursday i removed the Motronic box and started looking at mounting places for the Maxxecu box. Found a good place to pull my cables out of the cabin to engine bay.

Did some work on the car today.

Wrapped the DP so i won't get so much heat in the engine bay.



Removed the IM so i could drill and tap a 1/8" hole for pneumatic fittings.

One to maxxecu..
And one for my Tial Blow off valve.


Booked time on Maxxtuning for tuning , The 28 of April it's time to put it on the rollers and see how many Hp i will get.
Still i'm waiting for the new cooler so i can start figure out my ic piping..

[s0_big]

Nice updates. What ecu are you running? Or does the egt sensors have a standalone controller/logger?

Hi, I'm going to run Maxxecu. Maxxecu have 8 input connectors for egt. Think it's called mini-k connector.

[Thuppu]

Nice updates. What ecu are you running? Or does the egt sensors have a standalone controller/logger?

[s0_big]

So

Today i managed to get some work done on the car.

Almost completed, just need to go to the hydraulic shop and press the hoses. Everything mounted with real hydrualic fittings, Ptfe hoses and Ss covered.




Solenoid valve.




Started to mount the egt sensors nipples



Egt sensors test mounted and marked up so they have the correct deep in to the runners





Mounted the 034-motorsport oil catch tank today. Really a nice piece, hope it works good.




Tomorrow i hope that i will get my hoses pressed and find some mountings for the hoses. Then start to reassemble the turbo/manifold. Hopefully Vidar will send my new alu-radiator this week so i can start on my IC-build.

[s0_big]

Oil pump

Urs4boy: I wanted a new oil pump and a 3B one was easier to get than a AAN. Audi dealer gave me a price of 800€ for AAN.. The 3B pump from CP-S was cheaper. The pump internals as far as i know are the same. I just put the washer/distance on the pressurerelief valve from the AAN pump in the 3B pump.