Project Mental Wheels

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  • cardcrash
    S2Forum Maniac
    • Oct 2009
    • 763
    • Home: England Current: Wales

    #31
    Been thinking of geting a boot-spolier but struggling to find where I can get hold of one. Any ideas??

    RS2 - Project Mental Wheels
    RS2 - LHD on the road again
    RS2 - reduced to component parts
    RS2 Saloon replica
    A4 1.8T
    BMW 320d Touring M Sport Business Edition auto
    sigpic

    Comment

    • Christophski
      S2Forum Possessed
      • Mar 2009
      • 3632
      • Country: United Kingdom

      #32
      I got lucky as someone on here was selling it.... They pop up every now and then.

      Comment

      • jade
        S2Forum Extremist
        • Jan 2005
        • 1811
        • Home: New Zealand Current: Spain

        #33
        I would like one also...
        RS 2 580HP

        Comment

        • cardcrash
          S2Forum Maniac
          • Oct 2009
          • 763
          • Home: England Current: Wales

          #34
          What've you done to your RS2 to get 580bhp out of it?
          RS2 - Project Mental Wheels
          RS2 - LHD on the road again
          RS2 - reduced to component parts
          RS2 Saloon replica
          A4 1.8T
          BMW 320d Touring M Sport Business Edition auto
          sigpic

          Comment

          • cardcrash
            S2Forum Maniac
            • Oct 2009
            • 763
            • Home: England Current: Wales

            #35
            Block painted and set to be reassembled next week and if all goes to plan will be back in the car with the gearbox by the end of the week:


            The head and inlet manifold here aren't mine:



            Sub frame, wishbones, anti-roll bar and engine & gearbox mounts have all come back from being painted, mounts have lacquer too:






            Calipers painted next week, head and cams come in week after next and I'll take my boot spoiler up whenever I get it.

            Slowly all coming together, things stepping up a gear after next week, though unfortunately the dyno room won't be ready until mid September thanks to the dyno suppliers ballsing up the air flow specs. Still, some progress is being made:

            The brains:


            The room:



            The dyno itself:



            Impressive looking stuff. Bring on September...
            Last edited by cardcrash; 14 August 2015, 07:36.
            RS2 - Project Mental Wheels
            RS2 - LHD on the road again
            RS2 - reduced to component parts
            RS2 Saloon replica
            A4 1.8T
            BMW 320d Touring M Sport Business Edition auto
            sigpic

            Comment

            • cardcrash
              S2Forum Maniac
              • Oct 2009
              • 763
              • Home: England Current: Wales

              #36
              Progress on the inlet manifold. Sliced open to remove those access holes for better flow:




              Stitching it back up:


              New end cap:


              Bunging up the holes:




              Tidy welding:
              Last edited by cardcrash; 27 August 2015, 03:42.
              RS2 - Project Mental Wheels
              RS2 - LHD on the road again
              RS2 - reduced to component parts
              RS2 Saloon replica
              A4 1.8T
              BMW 320d Touring M Sport Business Edition auto
              sigpic

              Comment

              • K Simmonds
                S2Forum Zealot
                • Dec 2007
                • 7627
                • Country: Wales

                #37
                That's some nice fabrication work, not a mod I've seen before but I do recall you mentioning something about it. As tidy as it is I take the welding won't be visible once it's finished?
                1990 B3 2.0 80 quattro.
                1992 C4 2.8 Avant quattro
                1994 MTM RS2.
                1998 B5 TDI quattro Sport.
                2000 B5 TQS.

                Comment

                • cardcrash
                  S2Forum Maniac
                  • Oct 2009
                  • 763
                  • Home: England Current: Wales

                  #38
                  Probably not. Going to be painted anyway.
                  RS2 - Project Mental Wheels
                  RS2 - LHD on the road again
                  RS2 - reduced to component parts
                  RS2 Saloon replica
                  A4 1.8T
                  BMW 320d Touring M Sport Business Edition auto
                  sigpic

                  Comment

                  • cardcrash
                    S2Forum Maniac
                    • Oct 2009
                    • 763
                    • Home: England Current: Wales

                    #39
                    Just discussed with Will, gonna leave the welds there; a) saves costs b) is a nice little feature showing a tidy modification.
                    RS2 - Project Mental Wheels
                    RS2 - LHD on the road again
                    RS2 - reduced to component parts
                    RS2 Saloon replica
                    A4 1.8T
                    BMW 320d Touring M Sport Business Edition auto
                    sigpic

                    Comment

                    • cardcrash
                      S2Forum Maniac
                      • Oct 2009
                      • 763
                      • Home: England Current: Wales

                      #40
                      Subframe back on:




                      Plastic wheel arch liners removed ready for some POR15:
                      RS2 - Project Mental Wheels
                      RS2 - LHD on the road again
                      RS2 - reduced to component parts
                      RS2 Saloon replica
                      A4 1.8T
                      BMW 320d Touring M Sport Business Edition auto
                      sigpic

                      Comment

                      • andy10v
                        S2Forum Zealot
                        • Mar 2009
                        • 5996
                        • Country: Scotland

                        #41
                        Just curious, why did you choose to modify the RS2 manifold rather than fit a Wagner intake manifold?
                        Current-2004 Impreza PPP wagon

                        Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                        Sold ABY-stock

                        Comment

                        • cardcrash
                          S2Forum Maniac
                          • Oct 2009
                          • 763
                          • Home: England Current: Wales

                          #42
                          No real reason aside from aesthetics. I mean it was a case of spend the money and time modding and changing everything to fit the reverse IM or just chop the OEM one open. Everyone else seems to go for the reverse manifold, I like the idea of keeping the Porsche embossed standard IM. Performance wise there's little in it.
                          Last edited by cardcrash; 1 November 2015, 00:27.
                          RS2 - Project Mental Wheels
                          RS2 - LHD on the road again
                          RS2 - reduced to component parts
                          RS2 Saloon replica
                          A4 1.8T
                          BMW 320d Touring M Sport Business Edition auto
                          sigpic

                          Comment

                          • Teg
                            S2Forum Enthusiast
                            • Sep 2011
                            • 158
                            • Country: United Kingdom

                            #43
                            Looking good! Got me tempted to give them a visit

                            Comment

                            • dubmanted
                              S2Forum Addict
                              • Jun 2014
                              • 312
                              • Country: Wales

                              #44
                              Originally posted by cardcrash
                              Block painted and set to be reassembled next week and if all goes to plan will be back in the car with the gearbox by the end of the week:


                              The head and inlet manifold here aren't mine:



                              Sub frame, wishbones, anti-roll bar and engine & gearbox mounts have all come back from being painted, mounts have lacquer too:






                              Calipers painted next week, head and cams come in week after next and I'll take my boot spoiler up whenever I get it.

                              Slowly all coming together, things stepping up a gear after next week, though unfortunately the dyno room won't be ready until mid September thanks to the dyno suppliers ballsing up the air flow specs. Still, some progress is being made:

                              The brains:


                              The room:



                              The dyno itself:



                              Impressive looking stuff. Bring on September...

                              I really like that exhaust manifold - pure porn. Who makes that?

                              Looka good though ahould be better than new when finished

                              Comment

                              • cardcrash
                                S2Forum Maniac
                                • Oct 2009
                                • 763
                                • Home: England Current: Wales

                                #45
                                Guy called Hank at IROZ Motorsport in the US http://www.irozmotorsport.com/equal-length-header/

                                It is beautiful:








                                Yeah, I'm super-excited about completion of this thing. It'll be hands down the fastest thing I've ever been in, let alone driven or even owned!
                                Last edited by cardcrash; 28 August 2015, 10:31.
                                RS2 - Project Mental Wheels
                                RS2 - LHD on the road again
                                RS2 - reduced to component parts
                                RS2 Saloon replica
                                A4 1.8T
                                BMW 320d Touring M Sport Business Edition auto
                                sigpic

                                Comment

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