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  • audiman
    S2Forum Freak
    • Jul 2003
    • 4827
    • Country: United Kingdom

    #31
    Yeah VAG parts do them, also any Bosch agent/supplier should be able to supply.
    sigpic
    Tom C - www.rcmr.co.uk
    Audi UR Quattro
    Audi 100 C3 2.0 5 cyl 115ps
    Audi S2 - 07k engine project aiming for 800ps
    Audi B5 RS4 645ps 911nm

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    • dan_b
      S2Forum Possessed
      • Sep 2003
      • 3670
      • Home: United Kingdom Current: England

      #32
      Any BTDT advice for gaining easy access to the dizzie on the 3B - it's quite tightly packed in in there?
      Out of interest, how much does a new set of 3B HT leads cost?
      Ex S2 owner, now running around in an A4 Avant quattro...

      Comment

      • martinjs
        S2Forum Possessed
        • Jul 2003
        • 3205
        • Country: England

        #33
        My suggestion Dan, If you are wanting to remove the dizzy (which you might have to do to change rotor arm for instance) it makes it very easy to get at and you will keep the skin on the back of your hands.
        You will probably need a new manifold gasket though. I changed mine not so long ago so is still ok to use.
        This is how mine looks at the moment

        HTH
        martin
        Attached Files

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        • dan_b
          S2Forum Possessed
          • Sep 2003
          • 3670
          • Home: United Kingdom Current: England

          #34
          oh that's typical Audi that is - to change the distributor, first you must remove the engine...
          Ex S2 owner, now running around in an A4 Avant quattro...

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          • Doug_RS2
            S2Forum Possessed
            • Jul 2003
            • 3847
            • Home: Scotland Current: England

            #35
            Did you undo the bolts Martin or not bother and just winch the IM off

            Did you have to drill the water manifold bolts off? BTDT - A nut spliter is a good thing to get worn hex head bolts to move.
            S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

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            • Pete_RS2
              S2Forum Maniac
              • Jul 2003
              • 800

              #36
              How do you get to those lower front IM bolts, i.e. the ones beneath the PAS pump ?
              Now RS2'less

              '99 VW Passat VR5 Sport

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              • martinjs
                S2Forum Possessed
                • Jul 2003
                • 3205
                • Country: England

                #37
                Not quite lol, i've had to do it a few times for test fitment of the AAN manifold, could almost do it blindfolded.
                Remove all M8 manifold bolts, 2x manifold earth connections, unplug throttle position multiplug, undo short boost pipe at the front and disconnect vacum hose off DV. Then hoist it up and tie it to bonnet lever

                I had two water manifold bolts shear off during removal. Tried welding a nut on but was not strong enough, so had to drill them out...PITA. Sorted now though, modded water manifold now on the car.
                Attached Files

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                • martinjs
                  S2Forum Possessed
                  • Jul 2003
                  • 3205
                  • Country: England

                  #38
                  Bin that large plastic shield thing which goes from the rad to the front of the car (the water pipe from the stat goes through it)
                  Use the special tool to get to all the bolts, a long 6mm hex bar with 1/2 drive socket on the end, was about 6 quid from the stealers

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                  • Doug_RS2
                    S2Forum Possessed
                    • Jul 2003
                    • 3847
                    • Home: Scotland Current: England

                    #39
                    The worst thing about the AAN inlet manifold is that i got rid of the runners - it is such a pita to get the bolts on and tight - or even off. the radiator has to come out - and I have the oil cooler in front of that - so that comes out and and and!!
                    S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

                    Comment

                    • martinjs
                      S2Forum Possessed
                      • Jul 2003
                      • 3205
                      • Country: England

                      #40
                      I guessed the rad may have to come out, never mind.

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                      • martinjs
                        S2Forum Possessed
                        • Jul 2003
                        • 3205
                        • Country: England

                        #41
                        BTW Dan, 3B leads are about 130+VAT

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                        • dan_b
                          S2Forum Possessed
                          • Sep 2003
                          • 3670
                          • Home: United Kingdom Current: England

                          #42
                          £130 + VAT?! Yikes a Lordy. How much for the Disti and rotor?

                          Is there any way that the disti can be replaced without removing the engine, I don't fancy the look of all that?!
                          Ex S2 owner, now running around in an A4 Avant quattro...

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                          • newsh
                            S2Forum Obsessed
                            • Aug 2003
                            • 16226
                            • Country: United Kingdom

                            #43
                            Originally posted by dan_b
                            £130 + VAT?! Yikes a Lordy. How much for the Disti and rotor?

                            Is there any way that the disti can be replaced without removing the engine, I don't fancy the look of all that?!
                            Dan, get the 7A leads , they just fit under the cover and they're about 1/2 the price

                            You can get the dist cover off without taking the manifold off, its a struggle but not too bad. I think I removed the ISV. and some pipes, did it at Gregs when I needed to adjust the timing. It would be worth checking your static timing whilst the cover is off, to adjust it you will need a really short ring spanner.. Have you deff got a metal gear on the dizzy?

                            S2 Coupe 3B Project


                            Ur quattro restoration

                            S2 Avant

                            Boost is the new rock and roll!
                            sigpic

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                            • martinjs
                              S2Forum Possessed
                              • Jul 2003
                              • 3205
                              • Country: England

                              #44
                              7a leads are cheaper, something like £80+VAT, but they are a tad longer so the spark plug cover doesn't sit down fully. They work ok though, newsh has them i think.
                              Rotor arms are a few quid, If your still on your original then you will probably have to remove the dizzy to get it off because they are bonded on and need cutting off. If the dizzy has not been removed before then the anti tamper plate will still be there sitting over the clamp nut, dunno an easy way of getting that off without a bit of drastic action as in pic above. Also if you still have the plastic gear on the dizzy, i would change that too. Not sure of the price of the whole unit from audi, they might do an exchange service, the units they supply all have the metal gears on now.
                              Maybe if you take off all the leads and the throttle body you might have a bit more access from the back.

                              HTH
                              martin

                              Comment

                              • martinjs
                                S2Forum Possessed
                                • Jul 2003
                                • 3205
                                • Country: England

                                #45
                                There you go, John beat me to it.

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