Heavy Duty WGFV N75

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  • Rusty
    Super Moderator
    • Jun 2004
    • 18953
    • Country: United Kingdom

    #76
    ETA on some 3 port action Bo?
    Cheers'en, AndyC
    1994 ABY Coupe - Projekt Alpinweiss

    Comment

    • Ross
      S2Forum Possessed
      • Aug 2005
      • 3399
      • Country: England

      #77
      +1 more wanted here when you get more Bo
      AUDI - saving Dad's from minivans since 1994

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      • Jamo
        Retired OG Mod
        • Mar 2004
        • 21750
        • Country: United Kingdom

        #78
        You do know you can order these direct if he hasn't got any



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        • Henkjan
          S2Forum Extremist
          • Aug 2003
          • 1705
          • Country: Netherlands

          #79
          I found out the long way that it is better to read than to just look at the pictures (the ones in the 1st post)... I installed the new N75 (3 port, straight swap from OEM) and the car did not run OK, a short bit of boost, and then nothing, fault code on high pressue. so OEM valve back in and all was normal. (as usual with my S2, I spent most of the time having to remove all sorts of other parts to recover fallen bolts) I also noticed that the open path of the valve appeared different that the OEM. so then I re-read this threah and found that I had missed clear advise... twice

          Originally posted by s2_bo
          The port on the valves are labelled. One the 3 port valve with oem fitment port 2 connects to the lower part of the waste gate, port 3 connects to the turbo and port 1 connects to the air return MAF hose.
          Originally posted by s2_bo
          Ahh ok, So you need to connect all the 3 bronze hose connectors to the valve. And don't use the exhaust one i supplied with it.

          Then remove your current WGFV and see which one of the 3 ports doesn't allow any pressure to go through it when you blow in them. (its the longest one that connects to the MAF - Trubo hose) replace the new valve the same way. So check it for which connection blocks air and connect that to the MAF - Turbo hose. Then the other too the same as the other valve.
          so, to help all others who read the Donald Duck rather than Harry Mulisch, adjusted the pic for the 3port valve:


          [edit: uploaded better pic, read the remainder of the thread to see why]
          Attached Files
          Last edited by Henkjan; 8 October 2010, 11:33.

          Comment

          • Sonic
            Administrator
            • Jul 2006
            • 5514
            • Home: United Kingdom Current: England

            #80
            Hmm, that pic is different to how i have mine:

            S2Forum.com Administrator

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            • Jamo
              Retired OG Mod
              • Mar 2004
              • 21750
              • Country: United Kingdom

              #81
              That does not look right Sonic

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              • Sonic
                Administrator
                • Jul 2006
                • 5514
                • Home: United Kingdom Current: England

                #82
                Cheers Jamo.

                Does anyone definitively have the correct way it should be?
                S2Forum.com Administrator

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                • Jamo
                  Retired OG Mod
                  • Mar 2004
                  • 21750
                  • Country: United Kingdom

                  #83
                  It's as henkjan says, the port on the side is the exhaust port, this is the one you have connected to the turbo but it should actually be connected to the maf hose.

                  See here http://www.frightprops.com/support-pneumatics-solenoids



                  Comment

                  • Sonic
                    Administrator
                    • Jul 2006
                    • 5514
                    • Home: United Kingdom Current: England

                    #84
                    So "air in" is the line that goes to the turbo?

                    Just trying to imagine the flow of air and how it all works!

                    Basically i need to swap the MAF and turbo connections.

                    Cheers
                    S2Forum.com Administrator

                    Comment

                    • Jamo
                      Retired OG Mod
                      • Mar 2004
                      • 21750
                      • Country: United Kingdom

                      #85
                      Thats it

                      air in = turbo line
                      air out = wastegate
                      exhaust = maf hose

                      Comment

                      • Henkjan
                        S2Forum Extremist
                        • Aug 2003
                        • 1705
                        • Country: Netherlands

                        #86
                        in the drawing I posted, the numbers correspond to the numbers on the actual valve, the position of the connections is different. on the valve port 3 is the one in the middle (on the same side of the valve as the label is, the port facing the camera in this photo), 1 and 2 are on the sides of the valve


                        so when I look at the numbers on the valve, this:

                        looks correct to me

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                        • Henkjan
                          S2Forum Extremist
                          • Aug 2003
                          • 1705
                          • Country: Netherlands

                          #87
                          Originally posted by Sonic
                          Basically i need to swap the MAF and turbo connections.
                          no, that's how I initially installed it, and that was wrong

                          Comment

                          • Sonic
                            Administrator
                            • Jul 2006
                            • 5514
                            • Home: United Kingdom Current: England

                            #88
                            Originally posted by Henkjan
                            no, that's how I initially installed it, and that was wrong
                            Cheers, no change required then
                            S2Forum.com Administrator

                            Comment

                            • Henkjan
                              S2Forum Extremist
                              • Aug 2003
                              • 1705
                              • Country: Netherlands

                              #89
                              Originally posted by Sonic
                              Cheers, no change required then
                              well, I would personally fasten the hose that goes to the turbo a bit better

                              Comment

                              • Sonic
                                Administrator
                                • Jul 2006
                                • 5514
                                • Home: United Kingdom Current: England

                                #90
                                Originally posted by Henkjan
                                well, I would personally fasten the hose that goes to the turbo a bit better
                                Already done, and all ports sealed with PTFE
                                S2Forum.com Administrator

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