Black Ur Project

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  • Tractor Dave
    S2Forum Zealot
    • Dec 2017
    • 5999
    • Country: Wales

    #391
    The oil cooler got fitted.




    Then time to dig out some oil filters.



    This tool is essentially for getting the 20nm torque correct.



    I have some cheap oil for first fill. It will get drained after a good run and then I will swap to the expensive stuff.


    The intercooler cleaned up very nicely.



    Sent from my iPhone using Tapatalk
    Nothelle S2 Avant
    Black Ur project
    Silver Rs2 Project gone
    Ocianic Ur project gone
    S2 Coupe project gone
    Urs6 plus project gone

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    • Tractor Dave
      S2Forum Zealot
      • Dec 2017
      • 5999
      • Country: Wales

      #392
      Before I started fitting the hoses I wanted to get some stainless clips. The hoses came with mild steel clips which I didn't want to use. Merlin Motorsport sell Norma at a reasonable price. I only ordered them yesterday afternoon and they came lunchtime today. I always get good service from Merlin.


      Getting the boost hoses on is a challenge in a Ur.



      All fitted.


      I put some water in and nothing came out underneath which is always a bonus. I added a flush as I need to clean her internally.


      And I put new oil in for the pas.



      Sent from my iPhone using Tapatalk
      Nothelle S2 Avant
      Black Ur project
      Silver Rs2 Project gone
      Ocianic Ur project gone
      S2 Coupe project gone
      Urs6 plus project gone

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      • 4WDrifter
        S2Forum Extremist
        • Nov 2012
        • 1251
        • Country: Northern Ireland

        #393
        Jeeze Dave, you just seem to know everything!!
        1996 S2 ABY Coupe silver
        2003 S3 8L dolphin grey
        2014 RS4 B8 prism silver

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        • Tractor Dave
          S2Forum Zealot
          • Dec 2017
          • 5999
          • Country: Wales

          #394
          I wish
          Nothelle S2 Avant
          Black Ur project
          Silver Rs2 Project gone
          Ocianic Ur project gone
          S2 Coupe project gone
          Urs6 plus project gone

          Comment

          • Rikki Kitto
            S2Forum Zealot
            • Feb 2010
            • 6276
            • Country: England

            #395
            Do merlin do specific kits for the jubilee clips or do you have to give them sizes, could do with replacing most of mine

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            • Ryan80
              S2Forum Enthusiast
              • Jan 2008
              • 154
              • Home: Northern Ireland Current: United Kingdom

              #396
              I've seen people put the coolant expansion bottle in the dishwasher, can sometimes bring it up better? Might be worth a try!
              Time waits for no man. Unless that man is Chuck Norris.

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              • Tractor Dave
                S2Forum Zealot
                • Dec 2017
                • 5999
                • Country: Wales

                #397
                Originally posted by Rikki Kitto
                Do merlin do specific kits for the jubilee clips or do you have to give them sizes, could do with replacing most of mine
                I have to measure the pipes
                Nothelle S2 Avant
                Black Ur project
                Silver Rs2 Project gone
                Ocianic Ur project gone
                S2 Coupe project gone
                Urs6 plus project gone

                Comment

                • Tractor Dave
                  S2Forum Zealot
                  • Dec 2017
                  • 5999
                  • Country: Wales

                  #398
                  Busy fruitful day.
                  This morning I did the fuel pump relay mod and fitted a kill switch for the battery.



                  Then I pulled the relay fuse and turned the engine over until the oil light went out.
                  Then went for a start.
                  She fired up straight away.
                  The pas pump was a little noisy until the oil had re circulated but otherwise she was ticking over nicely and not revving up on her own as before.
                  I ran her up to temperature and burped the coolant bottle by lifting it up as high as possible.


                  A quick look underneath and we are all good with no leaks.
                  Next onto gas test. She was running very rich before.



                  Very happy with that. Just under 1%.

                  Ran the engine for about 20 mins in total to let the coolant system cleaner do its work. Heater full on.
                  Then I drained it. Yuk.



                  Next up I re filled with plain water and ran it up to temp again before draining again.
                  Then filled with G12 antifreeze mix.


                  Just a couple of issues noted.
                  First the lower warning light came on and off. I think this is bomb pressure. It could just be air in the system as I haven't properly bled it yet.
                  Next issue was the fuel gauge was on zero. I know there are four gallons in there. So I hot wired the sender.


                  And the gauge went to full. So I have a fault with the sender. Nla as usual.

                  Next job is to re fit the arb.


                  Can I remember how it goes?


                  Sent from my iPhone using Tapatalk
                  Nothelle S2 Avant
                  Black Ur project
                  Silver Rs2 Project gone
                  Ocianic Ur project gone
                  S2 Coupe project gone
                  Urs6 plus project gone

                  Comment

                  • Blagave
                    S2Forum Addict
                    • Aug 2023
                    • 270
                    • Country: United States

                    #399
                    Dave, only a few can appreciate the amount of time that you have invested in your journey ....the car is going to be awesome when done.

                    Comment

                    • Tractor Dave
                      S2Forum Zealot
                      • Dec 2017
                      • 5999
                      • Country: Wales

                      #400
                      Thanks. Its been a lot of time but i do enjoy working on these old girls. Its very satisfying when you take one in broken and barely running and put it back where it should be.
                      Nothelle S2 Avant
                      Black Ur project
                      Silver Rs2 Project gone
                      Ocianic Ur project gone
                      S2 Coupe project gone
                      Urs6 plus project gone

                      Comment

                      • psiconauta911
                        S2Forum Maniac
                        • Oct 2007
                        • 613
                        • Country: Portugal

                        #401
                        "It´s alive!"

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                        • Davi123
                          S2Forum Fanatic
                          • Feb 2016
                          • 98
                          • Country: United Kingdom

                          #402
                          What are going to do about the fuel sender Dave? Mine is are from reliable so just set the mileage trip each time I fill up. Enough jobs on at the moment!

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                          • Tractor Dave
                            S2Forum Zealot
                            • Dec 2017
                            • 5999
                            • Country: Wales

                            #403
                            I'm going to have a look at it and see if it can be fixed.

                            Just got the morning in the garage today. Fitted the arb. Really easy with poly bushes.



                            However, doing it in my own meant I needed a helping hand.



                            Next up the wheels got a clean. They are the original 6j. Not in the best condition and horrible budget tyres. I'm on the lookout for a newer 8j set.




                            Then they got fitted.



                            Sent from my iPhone using Tapatalk
                            Nothelle S2 Avant
                            Black Ur project
                            Silver Rs2 Project gone
                            Ocianic Ur project gone
                            S2 Coupe project gone
                            Urs6 plus project gone

                            Comment

                            • Pibbow
                              S2Forum Fanatic
                              • Jul 2022
                              • 70
                              • Home: England Current: Scotland

                              #404
                              Just been re reading this whole thread Dave, absolutely brilliant I just wish I had your know how.....I bet you do too the amount of messages you have from me!
                              Last edited by Pibbow; 8 June 2024, 19:30.

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                              • newsh
                                S2Forum Obsessed
                                • Aug 2003
                                • 16226
                                • Country: United Kingdom

                                #405
                                Fantastic work Dave! I felt sure with the issues you found and sorted she would run nicely

                                S2 Coupe 3B Project


                                Ur quattro restoration

                                S2 Avant

                                Boost is the new rock and roll!
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