Yet another 3B engine rebuild

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  • audiman
    S2Forum Freak
    • Jul 2003
    • 4827
    • Country: United Kingdom

    #31
    I was over at Steve H's today and he was telling me thats what Dialynx do. Also that hillclimb car uses flattened pistons. Im not sure mate..... I have no experience with this. I cant afford to do JE pistons like you, so do I leave the pistons stock or shall I **** around with them??
    sigpic
    Tom C - www.rcmr.co.uk
    Audi UR Quattro
    Audi 100 C3 2.0 5 cyl 115ps
    Audi S2 - 07k engine project aiming for 800ps
    Audi B5 RS4 645ps 911nm

    Comment

    • Mark Halligan
      S2Forum Fiend
      • Jul 2003
      • 2001
      • Country: England

      #32
      Originally posted by audiman
      I was over at Steve H's today and he was telling me thats what Dialynx do. Also that hillclimb car uses flattened pistons. Im not sure mate..... I have no experience with this. I cant afford to do JE pistons like you, so do I leave the pistons stock or shall I **** around with them??
      If thats what Dialynx do, and I know that hillclimb car is very highpower, so it must be OK then .

      Mark.
      Mark - Modded

      Comment

      • audiman
        S2Forum Freak
        • Jul 2003
        • 4827
        • Country: United Kingdom

        #33
        Wahey, thats what is gonna happen then. I love being a guinea pig
        sigpic
        Tom C - www.rcmr.co.uk
        Audi UR Quattro
        Audi 100 C3 2.0 5 cyl 115ps
        Audi S2 - 07k engine project aiming for 800ps
        Audi B5 RS4 645ps 911nm

        Comment

        • diesel des
          S2Forum Possessed
          • Feb 2004
          • 3896

          #34
          In stead of machining the pistons flat why not shim the head with the parts from a second gasket? Will do the same thing but cheaper, and also reversable if it turns out to hurt squish too much.

          Comment

          • audiman
            S2Forum Freak
            • Jul 2003
            • 4827
            • Country: United Kingdom

            #35
            Doesnt last very long. Thought about that. Gaskets tend to blow out
            sigpic
            Tom C - www.rcmr.co.uk
            Audi UR Quattro
            Audi 100 C3 2.0 5 cyl 115ps
            Audi S2 - 07k engine project aiming for 800ps
            Audi B5 RS4 645ps 911nm

            Comment

            • diesel des
              S2Forum Possessed
              • Feb 2004
              • 3896

              #36
              I cant see why it would blow any easier than a normal steel layered rs2 type gasket. They are already made of many layers, so one more will make no diference to reliability. I have used this way to lower CR on VW audi diesls that have much highter Compression preasures and have had NO problems.

              Comment

              • audiman
                S2Forum Freak
                • Jul 2003
                • 4827
                • Country: United Kingdom

                #37
                If the skimmed pistons are good enough for Dialynx and a 600hp hillclimb car, then im sure it will be fine for mine!
                Attached Files
                sigpic
                Tom C - www.rcmr.co.uk
                Audi UR Quattro
                Audi 100 C3 2.0 5 cyl 115ps
                Audi S2 - 07k engine project aiming for 800ps
                Audi B5 RS4 645ps 911nm

                Comment

                • audiman
                  S2Forum Freak
                  • Jul 2003
                  • 4827
                  • Country: United Kingdom

                  #38
                  and that one, they are not in order, but can you see the ****ed one?
                  Attached Files
                  Last edited by audiman; 7 July 2004, 22:00.
                  sigpic
                  Tom C - www.rcmr.co.uk
                  Audi UR Quattro
                  Audi 100 C3 2.0 5 cyl 115ps
                  Audi S2 - 07k engine project aiming for 800ps
                  Audi B5 RS4 645ps 911nm

                  Comment

                  • audiman
                    S2Forum Freak
                    • Jul 2003
                    • 4827
                    • Country: United Kingdom

                    #39
                    and the new ones
                    Attached Files
                    sigpic
                    Tom C - www.rcmr.co.uk
                    Audi UR Quattro
                    Audi 100 C3 2.0 5 cyl 115ps
                    Audi S2 - 07k engine project aiming for 800ps
                    Audi B5 RS4 645ps 911nm

                    Comment

                    • Pete_RS2
                      S2Forum Maniac
                      • Jul 2003
                      • 800

                      #40
                      Nice bent rod. New ones look ££££. When's it all gonna be back together ? Is Castle Combe gonna be too soon ?
                      Now RS2'less

                      '99 VW Passat VR5 Sport

                      Comment

                      • Doug_RS2
                        S2Forum Possessed
                        • Jul 2003
                        • 3847
                        • Home: Scotland Current: England

                        #41
                        Sweet Tom - No wonder your car was running like a bag of nails.

                        Welcome to the Arrow Club - lets see who's the first to bend an Arrow Rod !
                        S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

                        Comment

                        • Mark Halligan
                          S2Forum Fiend
                          • Jul 2003
                          • 2001
                          • Country: England

                          #42
                          Originally posted by Doug_RS2
                          Welcome to the Arrow Club - lets see who's the first to bend an Arrow Rod !
                          Hope its not me
                          Mark - Modded

                          Comment

                          • audiman
                            S2Forum Freak
                            • Jul 2003
                            • 4827
                            • Country: United Kingdom

                            #43
                            Did any arrow users get a free sticker? I didnt, and for a grand i would have expected some!!! Im gonna get some made using the logo on the box. Doug/Mark do you want one for the car/engine bay?

                            Car wont be ready for CC Im too far advanced for rushing it now. Most of theengine is at the machine shop now.

                            I have opted to machine the pistoms down, this should give a CR of about 8.7/8.8:1. Been speaking to Grant at AET about turbos today, Im goona go for the same one as he was using about 1.5 years ago. K26/27 #8 hotside with a custom coldside for increased durability and good EGT's. The housing alone is 360+vat, but they will use my existing shaft 'section'. Total cost is about 680+VAT. Im told that this will be good for 500+bhp. That should be the last turbo I buy.

                            I had a real good chat with him today. He listed all the options out and basically said, how much power do you want? When I said that the current blower was at its limits he suggested this one. Only problem being lag is gonna be a bit worse, full boost at about 3800rpm, instead of at 3200rpm. Ah well.
                            sigpic
                            Tom C - www.rcmr.co.uk
                            Audi UR Quattro
                            Audi 100 C3 2.0 5 cyl 115ps
                            Audi S2 - 07k engine project aiming for 800ps
                            Audi B5 RS4 645ps 911nm

                            Comment

                            • audiman
                              S2Forum Freak
                              • Jul 2003
                              • 4827
                              • Country: United Kingdom

                              #44
                              What a sight I hate seeing the car like this. Hopefully should be up and running in 2 weeks time. Hopefully will get all the bits back from the machine shop next week.
                              Attached Files
                              sigpic
                              Tom C - www.rcmr.co.uk
                              Audi UR Quattro
                              Audi 100 C3 2.0 5 cyl 115ps
                              Audi S2 - 07k engine project aiming for 800ps
                              Audi B5 RS4 645ps 911nm

                              Comment

                              • audiman
                                S2Forum Freak
                                • Jul 2003
                                • 4827
                                • Country: United Kingdom

                                #45
                                So far the mods are as follows.........

                                Modified head
                                7A cams
                                RS2 Exhaust manifold
                                RS2 injectors
                                RS2 intercooler
                                Skimmed pistons (8.8:1 ish)
                                Arrow rods
                                Lightened flywheel
                                Helix clutch
                                K26/27 #8 with modified coldside housing


                                This should produce around 400~450 bhp without any problems.

                                We will see
                                sigpic
                                Tom C - www.rcmr.co.uk
                                Audi UR Quattro
                                Audi 100 C3 2.0 5 cyl 115ps
                                Audi S2 - 07k engine project aiming for 800ps
                                Audi B5 RS4 645ps 911nm

                                Comment

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