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My 3B Coupe project - Total rebuild

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  • Hence the reason to fit a main bearing girdle!

    S2 Coupe 3B Project


    Ur quattro restoration

    S2 Avant

    Boost is the new rock and roll!
    sigpic

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    • Originally posted by Tonks4x4 View Post
      Ripped from another website....

      Overpowering

      Overpowering engine blocks to the point of destruction was once fairly rare, but the explosion in popularity of aftermarket turbocharging/supercharging (a.k.a. "forced induction") and nitrous oxide (N2O) injection makes this a very real possibility for enthusiasts looking for more power. Before these technologies came to dominate the marketplace, engine horsepower was generally limited by the connecting rod's ability to withstand breaking at high RPM. Forced induction and nitrous work by increasing power throughout the engine's entire RPM range, making engine block strength the limiting factor. Stress-related cracking usually occurs in the area surrounding the engine's main crankshaft caps, known as the "webs." The webs act as a mounting point for the main caps, which secure the crankshaft to the block and bear most of the abuse.


      Tonks4x4 - The Land Rover Specialist

      By reading this my understanding is that you agree with my view Mr Tonka as he wasn't doing aftermarket turbocharging or running N2O .... ?


      Danny
      DNA Autocare Ltd
      Danny
      www.dnaautocare.co.uk

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      • My 3B Coupe project - Total rebuild

        Just out of interest Andy
        Did you had standard Crank bolts or ARP ?


        Danny
        DNA Autocare Ltd
        Danny
        www.dnaautocare.co.uk

        Comment


        • Originally posted by DNA-S2 View Post
          By reading this my understanding is that you agree with my view Mr Tonka as he wasn't doing aftermarket turbocharging or running N2O .... ?


          Danny
          DNA Autocare Ltd

          I have seen a fair few cambelt failures in my time in the Land Rover world, they tend to bend every valve, smash some of the followers, sometimes they snap the tappets and I have seen a few rocker shafts in half.

          But to date have never been aware of any blocks that have cracked or suffered any ill effects after just a top end rebuild.

          Out of interest Andy, is the main journal diameter of the diesel crank larger than the petrol Crank?


          Tonks4x4 - The Land Rover Specialist
          Audi Nut!!!

          Comment


          • Originally posted by Tonks4x4 View Post
            I have seen a fair few cambelt failures in my time in the Land Rover world, they tend to bend every valve, smash some of the followers, sometimes they snap the tappets and I have seen a few rocker shafts in half.

            But to date have never been aware of any blocks that have cracked or suffered any ill effects after just a top end rebuild.

            Out of interest Andy, is the main journal diameter of the diesel crank larger than the petrol Crank?


            Tonks4x4 - The Land Rover Specialist
            Yes, crank journals are all the same with petrol and TDi cranks.
            sigpic
            1991 Audi S2 3B - 2.5 Stroker engine
            1997 A6 2.5TDi quattro avant - C4
            1976 RD250E / 350LC cafe racer

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            • Standard or ARP bottom bolts Andy?


              Danny
              DNA Autocare Ltd
              Danny
              www.dnaautocare.co.uk

              Comment


              • Started working on a replacement block, first job was to check this one for cracks! Then mask all the holes and notch the bottom of the bores for rod clearance



                Found out that the darleks head is NLA from Audi, mine is pretty beat up so I've ordered a new core plug and will have a go at making one



                Also wanted to do something with the core plug that feeds coolant to the turbo ( or is it the return? ) as mine has always weeped, ÂŁ25 from Audi, sod that I'll make one of those too


                Drill a hole in the core plug


                And weld it in place


                Job done


                Just need to make up the line one the turbo is mounted


                Got the back of the block marked up for the coolant socket
                sigpic
                1991 Audi S2 3B - 2.5 Stroker engine
                1997 A6 2.5TDi quattro avant - C4
                1976 RD250E / 350LC cafe racer

                Comment


                • Originally posted by DNA-S2 View Post
                  Standard or ARP bottom bolts Andy?


                  Danny
                  DNA Autocare Ltd
                  He's not listening Danny Lets try again.

                  S2 Coupe 3B Project


                  Ur quattro restoration

                  S2 Avant

                  Boost is the new rock and roll!
                  sigpic

                  Comment


                  • Originally posted by newsh View Post
                    He's not listening Danny Lets try again.
                    Sorry ARP's

                    As a precaution I will get the block line bored with the ARP's as they have a higher torque seting than std bolts
                    sigpic
                    1991 Audi S2 3B - 2.5 Stroker engine
                    1997 A6 2.5TDi quattro avant - C4
                    1976 RD250E / 350LC cafe racer

                    Comment


                    • Oh ok ...
                      I have explained my view to you mate over the phone


                      Danny
                      DNA Autocare Ltd
                      Danny
                      www.dnaautocare.co.uk

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                      • Make sure you check it properly the morons that did mine bored it a thou oversize
                        Panthero Coupé quattro 20vt
                        Indigo ABY coupé
                        Imola B6 S4 Avant

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                        • Originally posted by newsh View Post
                          Hence the reason to fit a main bearing girdle!
                          The scandies run the diesel block without a girdle to over 1000 bhp with no issues.

                          I wonder if the ARP was over torqued myself and caused a crack that has worsened over time.

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                          • yup or the stud bottomed out in the saddle
                            Panthero Coupé quattro 20vt
                            Indigo ABY coupé
                            Imola B6 S4 Avant

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                            • Just having a look back through this thread, and was wondering what material you used for the pillar trim, and what black paint you used?

                              Thanks
                              Eric

                              95 S2 Avant under rebuild.

                              Comment


                              • Originally posted by irishs2 View Post
                                Just having a look back through this thread, and was wondering what material you used for the pillar trim, and what black paint you used?

                                Thanks
                                The pillar trims were covered in some fake Alcantara I got from Ebay, they were easy to do but the headlining turned out to be a nightmare, I had a couple of goes before giving up and getting it flocked! I'll put some pics on at the weekend.

                                The paint was just regular Satin black car paint from Halfords, I just scuffed up the plastic first and then de-greased them, primed and top coat.
                                sigpic
                                1991 Audi S2 3B - 2.5 Stroker engine
                                1997 A6 2.5TDi quattro avant - C4
                                1976 RD250E / 350LC cafe racer

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