My 3B Coupe project - Total rebuild

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  • AndyP
    S2Forum Zealot
    • Feb 2004
    • 6049
    • Country: England

    #721
    Got the cut out done to mount the timing sensors



    Also drilled and tapped the mounts for the knock sensors



    Then called in a favour to get the coolant socket hole drilled and counter bored



    The block is almost ready to go back to JP for all the important bit of machining to be done.

    Just trying to work out how I can steal next doors wheelie bin to make a soak tank for it, any ideas Alex??
    sigpic
    1991 Audi S2 3B - 2.5 Stroker engine
    1997 A6 2.5TDi quattro avant - C4
    1976 RD250E / 350LC cafe racer

    Comment

    • irishs2
      S2Forum Fiend
      • Apr 2009
      • 2455
      • Country: Ireland

      #722
      Originally posted by AndyP
      The pillar trims were covered in some fake Alcantara I got from Ebay, they were easy to do but the headlining turned out to be a nightmare, I had a couple of goes before giving up and getting it flocked! I'll put some pics on at the weekend.

      The paint was just regular Satin black car paint from Halfords, I just scuffed up the plastic first and then de-greased them, primed and top coat.
      Thanks for that. Yea I am after spending the last two evenings removing the old material from my headliner. And I am still not done. The foam remnants just turn into super sticky yellow balls As for my plastics I am going in another direction... its a secret
      Eric

      95 S2 Avant under rebuild.

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      • Error404
        Super Moderator
        • Mar 2007
        • 19789
        • Country: United Kingdom

        #723
        Drive round and find a vacant house, they have free wheelie bins
        Panthero Coupé quattro 20vt
        Indigo ABY coupé
        Imola B6 S4 Avant

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        • AndyP
          S2Forum Zealot
          • Feb 2004
          • 6049
          • Country: England

          #724
          Originally posted by Error404
          Drive round and find a vacant house, they have free wheelie bins
          Good plan, it'll fit in the back of the A6! If you don't hear from me for a few days, I'll have been arrested for bin-knapping
          sigpic
          1991 Audi S2 3B - 2.5 Stroker engine
          1997 A6 2.5TDi quattro avant - C4
          1976 RD250E / 350LC cafe racer

          Comment

          • loaded
            S2Forum Hobbyist
            • Aug 2010
            • 17
            • Country: Cyprus

            #725
            Great progress!

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            • AndyP
              S2Forum Zealot
              • Feb 2004
              • 6049
              • Country: England

              #726
              Block is now with JP for the final machining to be done so I've got a couple of weeks to get the rest of the car finished.

              Started by making a brkt for terminating the new fuel lines in the engine bay and to hold the sensor for the fuel pressure gauge I'm going to add to the dash.



              Fitted in place with a lick of paint


              Made another brkt to bolt onto what I think is the old Procon 10 moutning points


              2nd fuel line added and secured.


              Just got to secure the fuel lines under the car and then hook them up to the new fittings on the tank.
              sigpic
              1991 Audi S2 3B - 2.5 Stroker engine
              1997 A6 2.5TDi quattro avant - C4
              1976 RD250E / 350LC cafe racer

              Comment

              • s2_bo
                S2Forum Zealot
                • Oct 2005
                • 6067
                • Home: United Kingdom Current: France

                #727
                Very nice! You must have spent a penny or two on an fittings on this project!
                91 S2 coupé - RIP
                98 S8 - Luxury barge

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                • Error404
                  Super Moderator
                  • Mar 2007
                  • 19789
                  • Country: United Kingdom

                  #728
                  Very nice
                  How come you are fitting the fuel pressure gauge? Do you have an adjustable regulator or just to keep an eye on it?
                  Panthero Coupé quattro 20vt
                  Indigo ABY coupé
                  Imola B6 S4 Avant

                  Comment

                  • AndyP
                    S2Forum Zealot
                    • Feb 2004
                    • 6049
                    • Country: England

                    #729
                    Originally posted by Error404
                    Very nice
                    How come you are fitting the fuel pressure gauge? Do you have an adjustable regulator or just to keep an eye on it?
                    Just to keep an eye on it really, plus I have a triple gauge pod in the top vents with a spare spot
                    sigpic
                    1991 Audi S2 3B - 2.5 Stroker engine
                    1997 A6 2.5TDi quattro avant - C4
                    1976 RD250E / 350LC cafe racer

                    Comment

                    • andy10v
                      S2Forum Zealot
                      • Mar 2009
                      • 5996
                      • Country: Scotland

                      #730
                      Nice, makes so much more sense for fuel line routing, rather than over the exhaust twice!
                      Current-2004 Impreza PPP wagon

                      Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                      Sold ABY-stock

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                      • Tonks4x4
                        Retired OG Mod
                        • Nov 2005
                        • 3062
                        • Country: United Kingdom

                        #731
                        Originally posted by andy10v
                        Nice, makes so much more sense for fuel line routing, rather than over the exhaust twice!

                        And it's a shorter route so less money on pipework

                        After doing this mod on my S2 I would suggest it to all members for a future upgrade it just makes so much more sense....


                        Tonks4x4 - The Land Rover Specialist
                        Audi Nut!!!

                        Comment

                        • Error404
                          Super Moderator
                          • Mar 2007
                          • 19789
                          • Country: United Kingdom

                          #732
                          For sure, it looks very tidy
                          Panthero Coupé quattro 20vt
                          Indigo ABY coupé
                          Imola B6 S4 Avant

                          Comment

                          • S2 EDS
                            S2Forum Maniac
                            • Feb 2011
                            • 578
                            • Country: England

                            #733
                            Good work Andy!
                            4 Rings Rule.......Everytime

                            1984 80 Quattro B2 - Project Car
                            1996 S2 - ABY 6 Speed - Pride and joy
                            2003 A2 TDI - Economy

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                            • Jamo
                              Retired OG Mod
                              • Mar 2004
                              • 21750
                              • Country: United Kingdom

                              #734
                              Andy raises the bar again! nice work sir

                              Comment

                              • AndyP
                                S2Forum Zealot
                                • Feb 2004
                                • 6049
                                • Country: England

                                #735
                                Originally posted by Jamo
                                Andy raises the bar again! nice work sir
                                Cheers

                                What's the engine out of yours for??
                                sigpic
                                1991 Audi S2 3B - 2.5 Stroker engine
                                1997 A6 2.5TDi quattro avant - C4
                                1976 RD250E / 350LC cafe racer

                                Comment

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