Mr Simmonds 3B lite project.

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  • K Simmonds
    S2Forum Zealot
    • Dec 2007
    • 7627
    • Country: Wales

    #106
    I've also remounted the front VDO gauges so their easier to see, I used an old surround off a UR or similar. Took ages to get right, probably not worth the hassle.
    Attached Files
    Last edited by K Simmonds; 22 November 2009, 23:16.
    1990 B3 2.0 80 quattro.
    1992 C4 2.8 Avant quattro
    1994 MTM RS2.
    1998 B5 TDI quattro Sport.
    2000 B5 TQS.

    Comment

    • Rusty
      Super Moderator
      • Jun 2004
      • 18953
      • Country: United Kingdom

      #107
      The promounts on the front of mine have more than addressed the height differential
      Cheers'en, AndyC
      1994 ABY Coupe - Projekt Alpinweiss

      Comment

      • Error404
        Super Moderator
        • Mar 2007
        • 19789
        • Country: United Kingdom

        #108
        Kit I used a universal OMP brace and modified the pick-ups so i could weld them on.



        The OE front brace mounts fit perfectly on the rear strut towers, I tried them. That would be a better solution but I only had one pair so they went on the front - they're a major PITA to remove from a shell and then separate from the layers of steel that make up the top of the turret

        Like the aux gauge angle, looks much bettre... did you mod the bracket that the panel mounts to?
        Panthero Coupé quattro 20vt
        Indigo ABY coupé
        Imola B6 S4 Avant

        Comment

        • K Simmonds
          S2Forum Zealot
          • Dec 2007
          • 7627
          • Country: Wales

          #109
          I maybe able to get my hands on a pair of front strut brace mounts, angle grinder time.

          I ended up fabricating the VDO gauge surround and mounting brackets from scratch, took about a day to get right.
          1990 B3 2.0 80 quattro.
          1992 C4 2.8 Avant quattro
          1994 MTM RS2.
          1998 B5 TDI quattro Sport.
          2000 B5 TQS.

          Comment

          • Error404
            Super Moderator
            • Mar 2007
            • 19789
            • Country: United Kingdom

            #110
            Yeah if you can find a S2 or V6 shell to butcher go for it


            Aux gauge surround looks very nice mate - should have been that way from the factory
            Panthero Coupé quattro 20vt
            Indigo ABY coupé
            Imola B6 S4 Avant

            Comment

            • K Simmonds
              S2Forum Zealot
              • Dec 2007
              • 7627
              • Country: Wales

              #111
              Originally posted by Error404
              Yeah if you can find a S2 or V6 shell to butcher go for it


              Aux gauge surround looks very nice mate - should have been that way from the factory
              Cheers mate, like I say they took ages to get right, glad their appreciated

              Next phase is refurbing the front brake callipers and pressing new bearings into the hubs, then reassembly with new bolts ect. I've got a 3" down pipe sorted, still making my mind up on what to do with the rest of the system but it's going to be single box and light.

              Progress will be a little slow for a bit as I've had to divert some funds to give my daily driver Coupé a face lift at the same time as carrying out some essential maintenance. I'll be starting a separate thread regarding that car.
              Last edited by K Simmonds; 23 November 2009, 11:12. Reason: spelling
              1990 B3 2.0 80 quattro.
              1992 C4 2.8 Avant quattro
              1994 MTM RS2.
              1998 B5 TDI quattro Sport.
              2000 B5 TQS.

              Comment

              • Acidburn
                S2Forum Obsessed
                • Jun 2007
                • 13459
                • Country: United Kingdom

                #112
                Originally posted by Error404
                The OE front brace mounts fit perfectly on the rear strut towers, I tried them. That would be a better solution but I only had one pair so they went on the front - they're a major PITA to remove from a shell and then separate from the layers of steel that make up the top of the turret

                Like the aux gauge angle, looks much bettre... did you mod the bracket that the panel mounts to?
                I've seen a few of them front strut brace mounts removed easily by removing the 3x spot welds each side, the guy who shares my lockup has done 6 cars now and gets them quite often.

                Comment

                • K Simmonds
                  S2Forum Zealot
                  • Dec 2007
                  • 7627
                  • Country: Wales

                  #113
                  A mate of mine has a scrap Avant, just got to persuade him to let me attack it with a grinder.
                  1990 B3 2.0 80 quattro.
                  1992 C4 2.8 Avant quattro
                  1994 MTM RS2.
                  1998 B5 TDI quattro Sport.
                  2000 B5 TQS.

                  Comment

                  • Error404
                    Super Moderator
                    • Mar 2007
                    • 19789
                    • Country: United Kingdom

                    #114
                    Originally posted by Acidburn
                    I've seen a few of them front strut brace mounts removed easily by removing the 3x spot welds each side, the guy who shares my lockup has done 6 cars now and gets them quite often.
                    Maybe the early cars were spot welded on or something but the ones i cut out of a late ABY were stich welded all the way round the turret so were a right PITA to remove.

                    Reciprocating saw would also make life easier if you have access to one
                    Panthero Coupé quattro 20vt
                    Indigo ABY coupé
                    Imola B6 S4 Avant

                    Comment

                    • Rusty
                      Super Moderator
                      • Jun 2004
                      • 18953
                      • Country: United Kingdom

                      #115
                      I was designing of rear stut brace with integral spherical bearing top mounts, thus tieing the top of the stuts and the towers together. It's still on the drawing board but will stiffen things up a treat when I get it sorted
                      Cheers'en, AndyC
                      1994 ABY Coupe - Projekt Alpinweiss

                      Comment

                      • K Simmonds
                        S2Forum Zealot
                        • Dec 2007
                        • 7627
                        • Country: Wales

                        #116
                        Bit of an update, dry fitted my new down pipe and screamer ect with old gaskets. It's just touching the subframe at the moment, but new engine mounts should sort this by the looks of it. I'll install some now ones before I think about tweaking things.

                        Down pipe was made by a Scandinavian forum member, then sold to a UK member who after buying it changed his turbo out-let so I now have it, hurray!!!
                        Attached Files
                        Last edited by K Simmonds; 13 December 2009, 16:11.
                        1990 B3 2.0 80 quattro.
                        1992 C4 2.8 Avant quattro
                        1994 MTM RS2.
                        1998 B5 TDI quattro Sport.
                        2000 B5 TQS.

                        Comment

                        • K Simmonds
                          S2Forum Zealot
                          • Dec 2007
                          • 7627
                          • Country: Wales

                          #117
                          Customary photos of shiny new things. I've decided to have an analogue boost gauge as well the digital one that's part of the Zeitronix kit for easy at a glance reading. The Zeitronix kit, which is my Christmas present too myself, is designed more for data logging as opposed to in flight reading. Recirculating BOV is by GFB, eBay bargain.
                          Attached Files
                          1990 B3 2.0 80 quattro.
                          1992 C4 2.8 Avant quattro
                          1994 MTM RS2.
                          1998 B5 TDI quattro Sport.
                          2000 B5 TQS.

                          Comment

                          • K Simmonds
                            S2Forum Zealot
                            • Dec 2007
                            • 7627
                            • Country: Wales

                            #118
                            My workshop and pit.
                            Attached Files
                            1990 B3 2.0 80 quattro.
                            1992 C4 2.8 Avant quattro
                            1994 MTM RS2.
                            1998 B5 TDI quattro Sport.
                            2000 B5 TQS.

                            Comment

                            • Rusty
                              Super Moderator
                              • Jun 2004
                              • 18953
                              • Country: United Kingdom

                              #119
                              Be warned, my GFB leaked a little on fully closed and although it sounded nice for a bit I got bored fairly quickly. Better to stick with either a Forge or 710 IME. Also, unless your relocating the MAF, it will cause it to run a bit off when not on 100% recirc, something that I got bored of and a reason I swapped back to my Forge. Just my 2p
                              Cheers'en, AndyC
                              1994 ABY Coupe - Projekt Alpinweiss

                              Comment

                              • K Simmonds
                                S2Forum Zealot
                                • Dec 2007
                                • 7627
                                • Country: Wales

                                #120
                                Oh well, I know I can sell it for more than I paid for it, I'll see how I get on with it. The GFB looks and feels much better quality than the Forge DV's and considering how much it would have cost new I'd hope it to. Maybe yours was a duff one.
                                1990 B3 2.0 80 quattro.
                                1992 C4 2.8 Avant quattro
                                1994 MTM RS2.
                                1998 B5 TDI quattro Sport.
                                2000 B5 TQS.

                                Comment

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