AAN into Ur quattro, 400-450 Bhp Target

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  • DJones
    S2Forum Fiend
    • Jun 2005
    • 2020
    • Country: United Kingdom

    #181
    Its impressive how small these new turbos are yet still able to deliver such high output figures...

    Darren.

    Comment

    • diesel des
      S2Forum Possessed
      • Feb 2004
      • 3896

      #182
      Looks good. The 2 maps on the one scale show just how big an improvement in surge and low down boost compared to the 71r. That combined with the smaller turbine will really help response and still do 400 to 450 hp at a push.

      Comment

      • macspring
        S2Forum Zealot
        • Mar 2005
        • 6371
        • Home: Ireland Current: Wallis & Futuna

        #183
        Originally posted by s4boy
        Looks bloody lovely keep us posted on the turbo swop and good luck, watching this build with intrest.......mark
        big time.

        Comment

        • URquattroGus
          S2Forum Maniac
          • Aug 2007
          • 547
          • Country: United Kingdom

          #184
          Originally posted by DJones
          Its impressive how small these new turbos are yet still able to deliver such high output figures...

          Darren.
          In theory yes, we will have to see!
          Angus

          (1984 ur quattro)

          Comment

          • URquattroGus
            S2Forum Maniac
            • Aug 2007
            • 547
            • Country: United Kingdom

            #185
            Yesterday wasn't a good day

            First I couldn't drain the oil as the sump plug is rounded, (like this from before when I had to put it back in so I could get it mapped)

            I have a new bung to put in and planned to change with this oil drop, but my previous methods of mole grips and hammer didnt work. Tried some plus gas and heat too.

            In the end I sucked the oil out using my vacuum fluid extractor just so I could remove the turbo.

            Turbo is off. I will post some comparison photos of the two turbos later on.

            However, when moving and taking off the exhaust turbine on the new turbo I somehow managed to let the centre hosuing and compressor hosuing fall on the floor.

            Careless! Can't believe I managed to do this!

            As a result I think the tips of two exhaust turbine blades may be bent over slightly.

            All I can say is at least it wasnt the fancy billet comp that may be damaged.

            Unless I am imagining it? Inconel is pretty hard isn't it?












            GT3071R turbine for comparison;




            I also have a video:


            *Phone wont upload to youtube, will do this evening*



            what do you think?

            All I can say is oh B*lleux!!!

            What now, take it somewhere for them to check the balance and take a look??

            any recommnedations of a Garett agent near Essex?
            Last edited by URquattroGus; 6 January 2012, 13:43.
            Angus

            (1984 ur quattro)

            Comment

            • Thuppu
              S2Forum Freak
              • Sep 2010
              • 4115
              • Country: Finland

              #186
              Ooh noo, that hurts! Those blades are defenitely bended. Hope you can get it sorted out som how.

              Audi UrS4 Avant 2.5 20vt - twincharged - Project
              Audi 80q B4 Sedan 2.2 20vt - Daily user
              BMW 320d Touring e91 M-Sport - Daily user
              BMW 740iA e38 - Project

              Comment

              • prj
                S2Forum Zealot
                • Mar 2010
                • 6308
                • Country: Estonia

                #187
                Turbine wheel is scrap, also the hit could have damaged the CHRA...
                Yeah, pretty much send it back where it came from, and you might get away with 300-400$ for a new CHRA through the Garrett program.
                http://tuner.ee - http://www.facebook.com/tuner.ee

                Comment

                • URquattroGus
                  S2Forum Maniac
                  • Aug 2007
                  • 547
                  • Country: United Kingdom

                  #188
                  $909 for a new Centre section! The turbine wheel seems to be the same as nearly all other GT28 series as below;

                  53.9mm and 76 Trim

                  If I can get a turbine seperately then have it istalled and balanced there is some hope.

                  Anyone got any ideas who might be able to do this?



                  36 GT2860R Turbine Housing Option (PN 430609-23 0) 0.64 Wastegated
                  36 GT2860R Turbine Housing Option (PN 430609-23 1) 0.86 Wastegated
                  37 GT2860R 739548-9 446179-66 Ball Oil & Water 47.2mm 60.1mm 62 0.60 53.9mm 76 0.64 Wastegated 250 - 360 1.8L - 3.0L
                  37 GT2860R Turbine Housing Option (PN 430609-23 0) 0.64 Wastegated
                  37 GT2860R Turbine Housing Option (PN 430609-23 1) 0.86 Wastegated
                  38 GT2860RS 739548-1 446179-66 Ball Oil & Water 47.2mm 60.1mm 62 0.60 53.9mm 76 0.86 Wastegated 250 - 360 1.8L - 3.0L
                  38 GT2860RS 739548-5 446179-66 Ball Oil & Water 47.2mm 60.1mm 62 0.60 53.9mm 76 0.64 Wastegated 250 - 360 1.8L - 3.0L
                  38 GT2860RS Turbine Housing Option (PN 430609-23 0) 0.64 Wastegated
                  38 GT2860RS Turbine Housing Option (PN 430609-23 1) 0.86 Wastegated
                  39 GT2871R 472560-15 446179-67 Ball Oil & Water 51.2mm 71.0mm 52 0.60 53.9mm 76 0.64 Wastegated 280 - 460 1.8L - 3.0L
                  39 GT2871R 771847-1 446179-67 Ball Oil & Water 51.2mm 71.0mm 52 0.60 53.9mm 76 0.64 Wastegated 280 - 460 1.8L - 3.0L
                  39 GT2871R Turbine Housing Option (PN 430609-23 1) 0.86 Wastegated
                  40 GT2871R 780371-2 446179-67 Ball Oil & Water 51.2mm 71.0mm 56 0.60 53.9mm 76 0.64 Wastegated 280 - 475 1.8L - 3.0L
                  40 GT2871R 707160-10 446179-67 Ball Oil & Water 51.2mm 71.0mm 56 0.60 53.9mm 76 0.64 Wastegated 280 - 475 1.8L - 3.0L
                  40 GT2871R Turbine Housing Option (PN 430609-23 0) 0.64 Wastegated
                  40 GT2871R Turbine Housing Option (PN 430609-23 1) 0.86 Wastegated
                  41 GT2871R 7433 47-1 446179-31 Ball Oil & Water 49.2mm 71.0mm 48 0.60 53.9mm 76 0.86 Wastegated 250 - 400 1.8L - 3.0L
                  41 GT2871R 7433 47-3 446179-31 Ball Oil & Water 49.2mm 71.0mm 48 0.60 53.9mm 76 0.64 Wastegated 250 - 400 1.8L - 3..0L
                  41 GT2871R Turbine Housing Option (PN 430609-23 0) 0.64 Wastegated
                  41 GT2871R Turbine Housing Option (PN 430609-23 1) 0.86 Wastegated
                  42 GT2871R 7433 47-2 446179-32 Ball Oil & Water 53.1mm 71.0mm 56 0.60 53.9mm 76 0.86 Wastegated 280 - 475 1.8L - 3.0L
                  42 GT2871R 7433 47-4 446179-32 Ball Oil & Water 53.1mm 71.0mm 56 0.60 53.9mm 76 0.64 Wastegated 280 - 475 1.8L - 3.0L
                  42 GT2871R Turbine Housing Option (PN 430609-23 0) 0.64 Wastegated
                  42 GT2871R Turbine Housing Option (PN 430609-23 1) 0.86 Wastegated
                  43 GT2876R 70533 0-1 446179-18 Ball Oil & Water 52.8mm 76.1mm 48 0.70 53.9mm 76 0.64 Wastegated 280 - 480 1.8L - 3.0L
                  43 GT2876R 70533 0-2 446179-18 Ball Oil & Water 52.8mm 76.1mm 48 0.70 53.9mm 76 0.86 Wastegated 280 - 480 1.8L - 3.0L
                  Angus

                  (1984 ur quattro)

                  Comment

                  • prj
                    S2Forum Zealot
                    • Mar 2010
                    • 6308
                    • Country: Estonia

                    #189
                    The center section is not 900$
                    Talk to ATP, they have a special program, and you might be covered for a 400$ core change.

                    Buying the turbine wheel separately, replacing it, balancing and checking the entire CHRA will cost more than that.
                    http://tuner.ee - http://www.facebook.com/tuner.ee

                    Comment

                    • diesel des
                      S2Forum Possessed
                      • Feb 2004
                      • 3896

                      #190
                      Oh dear. You can't get a turbine wheel and shaft seperate as you found out. Any gt 28 r could be used as a donor using your compressor side. Or you could put your compressor side on your gt30 turbine side. Turbo dynamics again could help. It's an expensive drop. Basicly you need a new chra, minus the compressor wheel and housings. Could be as cheep to get another turbo minus the turbine housing. I would be interested in that compressor and housing if you do need a second turbo. Could help to pay for the drop. Talk to atp and td...

                      Comment

                      • Ross
                        S2Forum Possessed
                        • Aug 2005
                        • 3399
                        • Country: England

                        #191
                        Gutted for you!! I was expecting to see an update saying "its fitted and ready for mapping!" Hope you can get it sorted - perhaps a bit of a sob story to ATP and they'll sort it out cheap for you?
                        AUDI - saving Dad's from minivans since 1994

                        Comment

                        • Thuppu
                          S2Forum Freak
                          • Sep 2010
                          • 4115
                          • Country: Finland

                          #192
                          It can be possible to remediate the blades, but it should be done by a turbo expert and needs re-balancing of the shaft.

                          Audi UrS4 Avant 2.5 20vt - twincharged - Project
                          Audi 80q B4 Sedan 2.2 20vt - Daily user
                          BMW 320d Touring e91 M-Sport - Daily user
                          BMW 740iA e38 - Project

                          Comment

                          • prj
                            S2Forum Zealot
                            • Mar 2010
                            • 6308
                            • Country: Estonia

                            #193
                            Look, there is the garrett repair program. You can get a brand new CHRA for 400 bucks if you bought it from ATP.
                            Just go for it.
                            http://tuner.ee - http://www.facebook.com/tuner.ee

                            Comment

                            • diesel des
                              S2Forum Possessed
                              • Feb 2004
                              • 3896

                              #194
                              Yep try atp first and talk to td. I wouldn't risk running that turbine even it was straightened. If atp can supply a core for 400 then ask for your bits back. As I say I'm interested in the bits.

                              Comment

                              • Acidburn
                                S2Forum Obsessed
                                • Jun 2007
                                • 13459
                                • Country: United Kingdom

                                #195
                                edited for accuracy

                                Originally posted by Thuppu
                                it should be done by a expert who re-balances shafts.
                                - sounds like a job for madwolf

                                sorry to see this happen, I was looking forward to seeing if the gtx's worked well on il5's.

                                Comment

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