Project '96 Refurb

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  • Error404
    Super Moderator
    • Mar 2007
    • 19789
    • Country: United Kingdom

    #76
    common problem with the wings - when you get the new ones paint the backs with POR15 and then spray them with underseal, also use stainless bolts to refix them bumper, you won't have that problem again

    To be fair no two dampers are exactly the same, so adjusting them the same doesn't gaurantee the same damping characteristics.... worth getting them tested and set up the same while they're off
    Panthero Coupé quattro 20vt
    Indigo ABY coupé
    Imola B6 S4 Avant

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    • willg54
      S2Forum Fiend
      • Jun 2009
      • 2055
      • Country: United Kingdom

      #77
      45 minutes...One subframe bush out haha. Going to the farm to burn them out tomorrow instead, will be easier!

      i know how you all like pictures! so here are some i just took!





      opps...


      1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

      1994 Audi 80 - 2.0 8v (slow but reliable!)

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      • willg54
        S2Forum Fiend
        • Jun 2009
        • 2055
        • Country: United Kingdom

        #78
        oh yea, and got an engine crane and load leveller!
        1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

        1994 Audi 80 - 2.0 8v (slow but reliable!)

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        • pixsaudisex2
          S2Forum Possessed
          • Sep 2004
          • 3110

          #79
          On of my favorite colours that is lovely, you will have to go to the robin hood one week to talk all things audi,,lol.

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          • willg54
            S2Forum Fiend
            • Jun 2009
            • 2055
            • Country: United Kingdom

            #80
            Originally posted by pixsaudisex2
            On of my favorite colours that is lovely, you will have to go to the robin hood one week to talk all things audi,,lol.
            i will!! when was it again? last thursday of every month? I'll pop up in the 80, the s2 wont be rolling for some time yet!
            1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

            1994 Audi 80 - 2.0 8v (slow but reliable!)

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            • pixsaudisex2
              S2Forum Possessed
              • Sep 2004
              • 3110

              #81
              Yeah lol.

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              • willg54
                S2Forum Fiend
                • Jun 2009
                • 2055
                • Country: United Kingdom

                #82
                ill try to be there this thursday then!
                1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

                1994 Audi 80 - 2.0 8v (slow but reliable!)

                Comment

                • willg54
                  S2Forum Fiend
                  • Jun 2009
                  • 2055
                  • Country: United Kingdom

                  #83
                  burned the subframe bushes out...very entertaining! plenty of petrol was used
                  1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

                  1994 Audi 80 - 2.0 8v (slow but reliable!)

                  Comment

                  • willg54
                    S2Forum Fiend
                    • Jun 2009
                    • 2055
                    • Country: United Kingdom

                    #84
                    lots and lots of bits off to the sand blasters - first batch anyway!

                    FARB
                    RARB
                    Rear Wishbones
                    Rear Subframes
                    4 x hubs
                    4 x stub axles
                    4 x shock houses
                    4 x springs
                    front brake carriers
                    spring top cap thingys...

                    will look like new!

                    in the mean time...engine out, rack service, new fuel lines....list goes on!
                    1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

                    1994 Audi 80 - 2.0 8v (slow but reliable!)

                    Comment

                    • willg54
                      S2Forum Fiend
                      • Jun 2009
                      • 2055
                      • Country: United Kingdom

                      #85
                      Weekend update!

                      Been stripping away the engine bay ready for engine removal planned for next weekend. Hopefully i can get it re-wired after...there's a lot of connectors!

                      Looks like water has been leaking out by the electric pump somewhere, pools of water in the block recesses. All of the hoses connectors seem to be rather white underneath the hoses so doesn't surprise me its been leaking. not found anything directly that could cause a leak though. just praying its not the block!

                      Here's some pics of it now along with some others i'd forgotten to put up before!











                      the instigator of the whole engine removal...split steering rack gator!
                      1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

                      1994 Audi 80 - 2.0 8v (slow but reliable!)

                      Comment

                      • willg54
                        S2Forum Fiend
                        • Jun 2009
                        • 2055
                        • Country: United Kingdom

                        #86
                        job added to the list...

                        new injector and coil loom!
                        1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

                        1994 Audi 80 - 2.0 8v (slow but reliable!)

                        Comment

                        • Słonik
                          S2Forum Fanatic
                          • Sep 2010
                          • 94
                          • Country: Poland

                          #87
                          A lot of work in front of you boy but surely the car is worth it.
                          Good luck.
                          Competition quattro & AMB engines

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                          • willg54
                            S2Forum Fiend
                            • Jun 2009
                            • 2055
                            • Country: United Kingdom

                            #88
                            Originally posted by Słonik
                            A lot of work in front of you boy but surely the car is worth it.
                            Good luck.
                            yes...LOTS of work! i cant wait for the day it will roll down the drive and i can go for a drive! its my pide and joy
                            1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

                            1994 Audi 80 - 2.0 8v (slow but reliable!)

                            Comment

                            • willg54
                              S2Forum Fiend
                              • Jun 2009
                              • 2055
                              • Country: United Kingdom

                              #89
                              just been sitting in the garage looking at it all and its just dawned on me.....maaaaaaan I've got a lot to do and alot of money to spend! Hopefully i get the job i want!!

                              even my dad was saying, just get it rolling and take it to the paint shop...i dont need encouraging to spend money on it lol

                              On another note, does anyone have a crank locking tool they don't mind lending out?
                              1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

                              1994 Audi 80 - 2.0 8v (slow but reliable!)

                              Comment

                              • x6rs
                                S2Forum Enthusiast
                                • Dec 2010
                                • 134
                                • Country: Sweden

                                #90
                                put the fifth gear in and let somebody step on the brakes as you remove the bolt, its easy if you dont have the crank locking tool

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