3b s2 coupe resurrection

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  • geneandbolly
    S2Forum Extremist
    • Sep 2013
    • 1356
    • Country: Scotland

    #691
    well done, andy - that's a great job well done!!

    will get a thread up soon about a meet up your way and see if we can get a decent turn out in the autumn.

    1997 Audi S6 - The Purple Helmet!

    Comment

    • newsh
      S2Forum Obsessed
      • Aug 2003
      • 16226
      • Country: United Kingdom

      #692
      Well done mate Massive leak from the turbo area sounds like the source of your troubles.
      Check your cold side bolts are tight, mine came loose and are now loctited.
      Also check the hose from the turbo to the N75 bottom leg, might have a split.
      MAF hose can be split under the clip at the turbo inlet.
      Grease the "thread" part on the jubillee clips and they will do up easier and tighter.

      S2 Coupe 3B Project


      Ur quattro restoration

      S2 Avant

      Boost is the new rock and roll!
      sigpic

      Comment

      • geneandbolly
        S2Forum Extremist
        • Sep 2013
        • 1356
        • Country: Scotland

        #693
        get a smoke test done and that should reveal the source of the trouble. i have just had one done on the quattro and would never have sourced the problem areas without it.

        1997 Audi S6 - The Purple Helmet!

        Comment

        • andy10v
          S2Forum Zealot
          • Mar 2009
          • 5996
          • Country: Scotland

          #694
          Thanks gents.

          Yup, hoping to make the next get together up here, as I have been missing all the runs, only crieff. It will be good to have a catch up and see the new beastie.

          Cheers John, going to pull the front bumper off, and boost leak test tonight after work, got a spray bottle of soapy water as well. I was reading about your cold side leak earlier, must have been a PITA to find the first time!

          Thanks for the tips.
          Current-2004 Impreza PPP wagon

          Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
          Sold ABY-stock

          Comment

          • TimE-J
            S2Forum Extremist
            • Jul 2009
            • 1292
            • Country: United Kingdom

            #695
            Well done Andy, hope the boost leaks are easy enough to find they can be a PITA
            96 S2 aby Coupe. Rebuild Project
            96 mk3 golf tdi daily.

            Comment

            • andy10v
              S2Forum Zealot
              • Mar 2009
              • 5996
              • Country: Scotland

              #696
              Leak tested and holding 20psi

              Popped the dizzy cap off

              Aligned on cam






              Aligned on flywheel





              Current-2004 Impreza PPP wagon

              Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
              Sold ABY-stock

              Comment

              • K Simmonds
                S2Forum Zealot
                • Dec 2007
                • 7627
                • Country: Wales

                #697
                Hmm

                I'll take a look at mine in the morning, see how that compares, I have to confess when I did the cambelt I used the mark on the damper and a long blunt screw driver down number as opposed to the window on the bell housing.
                1990 B3 2.0 80 quattro.
                1992 C4 2.8 Avant quattro
                1994 MTM RS2.
                1998 B5 TDI quattro Sport.
                2000 B5 TQS.

                Comment

                • andy10v
                  S2Forum Zealot
                  • Mar 2009
                  • 5996
                  • Country: Scotland

                  #698
                  That would be great Kit.

                  I just moved the timing 1 tooth, and now it does not start, so going to put it back to how it was, as it ran and drove.
                  Current-2004 Impreza PPP wagon

                  Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                  Sold ABY-stock

                  Comment

                  • andy10v
                    S2Forum Zealot
                    • Mar 2009
                    • 5996
                    • Country: Scotland

                    #699
                    Timing back to as before, and she fires right up.

                    Worth popping the intake manifold off to confirm the dizzy? If so do I align it with the front cam gear or the flywheel? I am thinking flywheel as that is the other sensor?
                    Current-2004 Impreza PPP wagon

                    Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                    Sold ABY-stock

                    Comment

                    • newsh
                      S2Forum Obsessed
                      • Aug 2003
                      • 16226
                      • Country: United Kingdom

                      #700
                      Yes dizzy and flywheel.

                      Ignore the cam, not sure what's happening there unless one of the pulley keyways is a little bent, better keep an eye on it. You definitely rolled forwards onto the marks?

                      S2 Coupe 3B Project


                      Ur quattro restoration

                      S2 Avant

                      Boost is the new rock and roll!
                      sigpic

                      Comment

                      • andy10v
                        S2Forum Zealot
                        • Mar 2009
                        • 5996
                        • Country: Scotland

                        #701
                        Thanks John.

                        Tweaked the dizzy a bawhair (what a PITA to get a spanner in there without removing anything) and took her for a run, pulled hard, some slight/occasional hesitation (but nothing like before), until I mashed it, hit 25psi and "pop" blew an intercooler hose off. Unplugged the MAF to limp home. So probably best to strip the intake, clean the joints with disc brake cleaner, and re tighten.

                        Will try and get new plugs tomorrow

                        Yup that was turning the wheels forward onto the marks. (the flywheel mark is very viewing angle orientated, so that could be it?)

                        Its amazing how a couple of seconds of it working half properly take you from borderline hatred to love again
                        Current-2004 Impreza PPP wagon

                        Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                        Sold ABY-stock

                        Comment

                        • Error404
                          Super Moderator
                          • Mar 2007
                          • 19789
                          • Country: United Kingdom

                          #702
                          haha, I am having a love hate with mine at the moment too.. sounds like you are almost done
                          Panthero Coupé quattro 20vt
                          Indigo ABY coupé
                          Imola B6 S4 Avant

                          Comment

                          • andy10v
                            S2Forum Zealot
                            • Mar 2009
                            • 5996
                            • Country: Scotland

                            #703
                            Originally posted by Error404
                            haha, I am having a love hate with mine at the moment too.. sounds like you are almost done
                            What are you battling now?
                            Current-2004 Impreza PPP wagon

                            Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                            Sold ABY-stock

                            Comment

                            • Error404
                              Super Moderator
                              • Mar 2007
                              • 19789
                              • Country: United Kingdom

                              #704
                              I just want it done now
                              Hopefully new vac servo arriving tomorrow then I can get it MOT'd on Mon/Tues
                              Panthero Coupé quattro 20vt
                              Indigo ABY coupé
                              Imola B6 S4 Avant

                              Comment

                              • andy10v
                                S2Forum Zealot
                                • Mar 2009
                                • 5996
                                • Country: Scotland

                                #705
                                I know that feeling.

                                Its awful having to take stuff out you just fitted. Good luck with the MOT.
                                Current-2004 Impreza PPP wagon

                                Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                                Sold ABY-stock

                                Comment

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