UrS4 2.2T Sedan project

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  • s0_big
    S2Forum Maniac
    • Dec 2009
    • 685
    • Country: Sweden

    #46
    Originally posted by Wizard-of-OD


    How were you able to get the A/C compressor idler off? I have 2 brackets here and none of them have those 3 bolts holding the idler to the bracket?
    Heat + new bearing?


    Hi! Don't really know what you mean, in this picture the A/C compressor isn't mounted. The thing bolted to "A/C bracket" is the bearing house to the visco fan.

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    • s0_big
      S2Forum Maniac
      • Dec 2009
      • 685
      • Country: Sweden

      #47
      Originally posted by hiloran
      What color is that RAL9007?
      No, it's a Audi color called L7ZJ "Felgenkappengrau" with matt clearcoat.

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      • popdemonic
        S2Forum Extremist
        • Dec 2007
        • 1304
        • Country: Thailand

        #48
        How do i miss this thread! looking great,nice engine bay.
        one of a few I5 from Asia.

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        • s0_big
          S2Forum Maniac
          • Dec 2009
          • 685
          • Country: Sweden

          #49
          Some parts arrived today

          Parts for the IC-build came today. Ss-pipes used in food industry 63,5x1.6mm, some silicon hoses and IC 450x300x76mm with 2,5" pipe fittings. Will begin to put it together on thursday!

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          • PRY4SNO
            S2Forum Maniac
            • Mar 2009
            • 767
            • Country: Canada

            #50
            Well done, I like your build and style so far.

            Looking forward to updates on the radiator set up.
            2013 Touareg TDI /// #farmenwagen
            1992 80q 20v /// Eventual AAN'd Winter Sled
            1990 Cq /// Project: Because Racecar

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            • A1QSHIP
              S2Forum Maniac
              • Aug 2004
              • 975
              • Country: United States

              #51
              Edit.
              Last edited by A1QSHIP; 4 March 2015, 17:55.
              "Nulla tenaci invia est via"

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              • A1QSHIP
                S2Forum Maniac
                • Aug 2004
                • 975
                • Country: United States

                #52
                Originally posted by s0_big
                Hi! Don't really know what you mean, in this picture the A/C compressor isn't mounted. The thing bolted to "A/C bracket" is the bearing house to the visco fan.
                There are two styles of idler bracket bearing assemblies. OPs picture is of an early one. My spare '92 S4 engine has this earlier one. The latter bracket bearings are a press fit & you had better use plenty of red Locktite & drill it for a set screw to hold the new one in place. BTDT. There is a grove midway on the bearing. My first attempt missed the grove & the bearing assembly subsequently moved outwards after a few miles of driving. Dave can you fill us in on the proper P/Ns & change over dates please?
                Picture below is on my MY 1995.5 S6 with a build date of 09/95.

                Chris
                Last edited by A1QSHIP; 4 March 2015, 17:53.
                "Nulla tenaci invia est via"

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                • s0_big
                  S2Forum Maniac
                  • Dec 2009
                  • 685
                  • Country: Sweden

                  #53
                  vacation

                  So i took a week off work so i can work on the car..

                  Started yesterday to mount the IC on the car. Made me some brackets from SS and mounted the IC.




                  Today i welded the pieces together and moved the Cooling for the powersteering.


                  It's a tight fit behind the bumper but i got it in place without cutting a thing on the bumper so that i'm happy with.


                  Started working on the IC piping, SS-foodpipes, really nice pieces.


                  First pipe finished, just need to weld everything up.


                  Tomorrow i will continue with the other side which will contain a Tial Q10 blow off valve.

                  Comment

                  • ringbearer
                    S2Forum Enthusiast
                    • Sep 2011
                    • 176
                    • Country: United States

                    #54
                    Nice and tidy!
                    No ac sure helps

                    Comment

                    • Thuppu
                      S2Forum Freak
                      • Sep 2010
                      • 4115
                      • Country: Finland

                      #55
                      Really nice!

                      Audi UrS4 Avant 2.5 20vt - twincharged - Project
                      Audi 80q B4 Sedan 2.2 20vt - Daily user
                      BMW 320d Touring e91 M-Sport - Daily user
                      BMW 740iA e38 - Project

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                      • s0_big
                        S2Forum Maniac
                        • Dec 2009
                        • 685
                        • Country: Sweden

                        #56
                        Today's progress

                        Today i finished all the IC piping. Man it takes some time.. But now it's done. Really happy with how it turned out.

                        Piping between IM and IC with a tial flange welded to it.


                        Piping between Turbo and IC


                        Pipes fitted, but i realised i didn't bought enough hose clamps.. Well think it looks pretty nice.


                        Tial Q10 Blow off valve fitted.


                        Well that was all i had for today. Tomorrow i will find a new place for my oil-cooler and continue with my "to do list". Hope you enjoy the updates
                        Last edited by s0_big; 25 January 2017, 22:15.

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                        • Majorcina
                          S2Forum Extremist
                          • Jun 2013
                          • 1334
                          • Country: Montenegro

                          #57
                          Nice

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                          • quattrostyle
                            S2Forum Zealot
                            • Oct 2006
                            • 6229
                            • Country: Netherlands

                            #58
                            Nice plumbing work

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                            • Wrath
                              S2Forum Maniac
                              • Jan 2011
                              • 779
                              • Country: Sweden

                              #59
                              Damn that´s nice, I wish I had that welding skills :/
                              1995 Audi S6 - AAN (~350hp)
                              2008 BMW 530xd (235hp)
                              2008 Hyundai i30 - 1.6 CRDI (89hp)
                              2011 KTM 990 SMR - custom tuned (120whp)

                              Comment

                              • wug
                                S2Forum Enthusiast
                                • Oct 2014
                                • 165
                                • Country: Romania

                                #60
                                Congrats! Clean, nice and skilled professional work. Great pictures too!
                                UrS4 "PK Motorsport"

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