Urq project

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  • quattro-nick
    S2Forum Extremist
    • Sep 2012
    • 1746
    • Country: Belgium

    #196
    mann provent 400,the big brother from the mann provent 200 that i use?
    audi coupe quattro b2 2.2 20vt project (573hp-626nm)
    TWINCHARGED power,zero lag
    AEM W/M injection

    Comment

    • Error404
      Super Moderator
      • Mar 2007
      • 19789
      • Country: United Kingdom

      #197
      Wow, that is a beast!
      Panthero Coupé quattro 20vt
      Indigo ABY coupé
      Imola B6 S4 Avant

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      • diesel des
        S2Forum Possessed
        • Feb 2004
        • 3896

        #198
        Originally posted by Error404
        Wow, that is a beast!
        Yep it's huge but I think it should fit at the back of the bay. Hopefully it copes with whatever oil it gets.

        Sent from my LG-H955 using Tapatalk

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        • A1QSHIP
          S2Forum Maniac
          • Aug 2004
          • 975
          • Country: United States

          #199
          I have been looking at the Setrab oil coolers for my project. What size did you go with & what cooler hose to cooler fittings did you choose?
          "Nulla tenaci invia est via"

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          • diesel des
            S2Forum Possessed
            • Feb 2004
            • 3896

            #200
            I haven't any hoses made yet. I went for the biggest slim line they do which is about 125mm tall x 600 5mm wide and 40mm thick. Perfect width for front of urq.

            Sent from my LG-H955 using Tapatalk

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            • SE_30
              S2Forum Extremist
              • Apr 2010
              • 1114
              • Home: England Current: Israel

              #201
              Looking good Des. Coming along a treat.

              Plenty of room for a IC behind that oil cooler?
              Stuart
              B2 90 quattro with boost

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              • diesel des
                S2Forum Possessed
                • Feb 2004
                • 3896

                #202
                Cheers. Plan is for the the oil cooler to be mounted low down. It will be about 40mm above bottom of sump level. Then above the oil cooler running right up to the slam pannel will be the intercooler. Have something in the intercooler department to try out tomorrow. Front bumper and grill will just have to be modified to suit. Function over form for me.

                Sent from my LG-H955 using Tapatalk

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                • diesel des
                  S2Forum Possessed
                  • Feb 2004
                  • 3896

                  #203
                  Started working at the intercooler today. Its about as big as will fit. Core is about 500 x 350 x 100 mm. Had to cut and weld the pipe connections. Ran out of alloy tig rods. Welding alloy is weird. Some bits welded dead easy and other bits just don't want to flow together. I have tried cleaning it up real well so I don't know what the fuucks making it do that. Might me a combo of me not knowing what to do and the a.c. tig setup I have being not suitable. That or its because it's cast end tanks?









                  Sent from my LG-H955 using Tapatalk

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                  • quattro-nick
                    S2Forum Extremist
                    • Sep 2012
                    • 1746
                    • Country: Belgium

                    #204
                    how big are your ic pipe connections des? mine are 70mm (2.75 inch)
                    audi coupe quattro b2 2.2 20vt project (573hp-626nm)
                    TWINCHARGED power,zero lag
                    AEM W/M injection

                    Comment

                    • diesel des
                      S2Forum Possessed
                      • Feb 2004
                      • 3896

                      #205
                      It will be 2.5 inch on turbo side which I have done today to match the turbo and 3 inch on the intake throttle side which is yet to be done.

                      Sent from my LG-H955 using Tapatalk

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                      • PRY4SNO
                        S2Forum Maniac
                        • Mar 2009
                        • 767
                        • Country: Canada

                        #206
                        Des when you're welding onto cast, are you doing any preheat? You'll want about 200°F for a 5-10 mins to help bake out impurities. When you've finished welding repeat the process again for another 5-10 mins to avoid cracking.

                        Otherwise I'd maybe look into your purge setup... you might have too much gas flow and it's snuffing the arc, or not enough.
                        2013 Touareg TDI /// #farmenwagen
                        1992 80q 20v /// Eventual AAN'd Winter Sled
                        1990 Cq /// Project: Because Racecar

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                        • diesel des
                          S2Forum Possessed
                          • Feb 2004
                          • 3896

                          #207
                          Originally posted by PRY4SNO
                          Des when you're welding onto cast, are you doing any preheat? You'll want about 200°F for a 5-10 mins to help bake out impurities. When you've finished welding repeat the process again for another 5-10 mins to avoid cracking.

                          Otherwise I'd maybe look into your purge setup... you might have too much gas flow and it's snuffing the arc, or not enough.
                          Thanks for the advice I will try this. But I think the problem is also my filler rods so I have orders some more that should be more tolerant to cast alloy. As my welder setup is just a.c. I can't play with a.c. balance or frequency so that probably isn't helping. Would love to try a good welder to see what diference that makes.

                          Got done more done at the rear of the car. I am building a bulkhead/firewall as the original was cut out. So I'm welding in steel plate to make a frame to attach alloy sheet to to blank it off. I will bolt and bond the alloy plate to the steel frame. Doesn't look like much but sheet steel work is slow cutting stuff to fit nice.





                          Looking at alloy fuel tanks too. I could just about get in a 1000 x 300 x300 tank so am getting some prices. Looking at a foam filled baffled tank. That will fill a nuke performance swirl pot.

                          Sent from my LG-H955 using Tapatalk

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                          • V6quattro
                            S2Forum Maniac
                            • Sep 2008
                            • 949
                            • Country: Netherlands

                            #208
                            I also had somtimes problems welding alu. I got a gas-lens kit for my torch and did a little welding with it and it looked very promising! Maybe worth a try as they are cheap.

                            1360kg/600Whp Avant 0-200km/h 9sec

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                            • diesel des
                              S2Forum Possessed
                              • Feb 2004
                              • 3896

                              #209
                              Originally posted by V6quattro
                              I also had somtimes problems welding alu. I got a gas-lens kit for my torch and did a little welding with it and it looked very promising! Maybe worth a try as they are cheap.

                              Thanks for the advice.

                              3 inch back box arrived today.



                              Sent from my LG-H955 using Tapatalk

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                              • quattro-nick
                                S2Forum Extremist
                                • Sep 2012
                                • 1746
                                • Country: Belgium

                                #210
                                FOX exhaust?
                                audi coupe quattro b2 2.2 20vt project (573hp-626nm)
                                TWINCHARGED power,zero lag
                                AEM W/M injection

                                Comment

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