80q b4 2.2 20vt project

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  • Thuppu
    S2Forum Freak
    • Sep 2010
    • 4115
    • Country: Finland

    #1

    80q b4 2.2 20vt project

    I decide to make a own thread for this car, so the UrS4 project thread stays simpple. So I bought a b4 80 quattro which has been a 2.8 V6 orginally, it's just a rolling chassis without engine, but it has everything else. Previous owner, Mehtala, did first made a 1.8T swap, but later on did a AAN swap on it, so it has full AAN loom, just PnP. Sure 1.8T is cool, but 2.2T is just avesome, so I think he did just right there. Also big thanks to him, because the price was just really friendly.

    Anyway he also did many other things to it, like deleted the hydraulics and put in a Opel/Vauxhall Corsa C electric steering column. Also brakes got updated, calipers are stock, rears are new though, but the servo and master cylinder are from an A8. Battery is re-located to the trunk. Here is the specs that was made on the car when I brought it home.

    - Full AAN engine loom with build in TFSI coil connectors
    - Front radiator
    - A8 brake servo and cylinder
    - Corsa C electric steering column with adjustable assistance
    - 4:11 ratio front and rear diff
    - Torsen mod (more force to the rear)
    - Aluminium front subframe bushings
    - 2,5" exhaust
    - 550x140x65mm FMIC
    - Battery in the trunk
    - Lowering springs
    +
    - AnLe poly engine mounts
    - AnLe poly transmission mounts














    Also got a "RS4 style" tuning bumper from PKK member Teemu that he has had laying alround for a while. Don't sure about the look, but anyway the clear corners and fogs would be good.




    The plan is to make a "getto" AAN engine with maybe HX35 Super size turbo and maybe 450-500hp. Not more as the 01A transmission may not tolerate much more. Anyway this will not go so far as the UrS4, I will keep this simpple and as an everyday user and nice winter toy. Not trying to build any RS2 sedan replica... naah...

    Audi UrS4 Avant 2.5 20vt - twincharged - Project
    Audi 80q B4 Sedan 2.2 20vt - Daily user
    BMW 320d Touring e91 M-Sport - Daily user
    BMW 740iA e38 - Project
  • Spyform
    S2Forum Addict
    • Mar 2016
    • 288
    • Country: Estonia

    #2
    wow 2 threads from Thuppu, i wasn't wishing that much here

    Audi S6 C4 2.2T Quattro 1997, full rebuild....
    Audi A5 Sportback V6 2.7 TDI 2011
    Volkswagen Phaeton V6 3.0 TDI 2009

    Comment

    • quattro-nick
      S2Forum Extremist
      • Sep 2012
      • 1746
      • Country: Belgium

      #3
      i think you have to much time
      I will follow this closely like your other project
      audi coupe quattro b2 2.2 20vt project (573hp-626nm)
      TWINCHARGED power,zero lag
      AEM W/M injection

      Comment

      • Thuppu
        S2Forum Freak
        • Sep 2010
        • 4115
        • Country: Finland

        #4
        Well, this won't be updated as much as the UrS4 thread, will just make the engine and MOT it and register it with the new engine. I have almost all engine parts ready. Missing only turbo, fuel rail, injectors, throttle body, IAT sensor, DP, and the software for my AAN ECU. Already bought PLX DM-6 Gen4 wideband gauge with LSU4.9, was a good deal for an hour.

        Last edited by Thuppu; 14 September 2016, 11:40.

        Audi UrS4 Avant 2.5 20vt - twincharged - Project
        Audi 80q B4 Sedan 2.2 20vt - Daily user
        BMW 320d Touring e91 M-Sport - Daily user
        BMW 740iA e38 - Project

        Comment

        • Thuppu
          S2Forum Freak
          • Sep 2010
          • 4115
          • Country: Finland

          #5
          Originally posted by quattro-nick
          i think you have to much time
          Nick. UrS would be finished a long time ago if enough time.

          Audi UrS4 Avant 2.5 20vt - twincharged - Project
          Audi 80q B4 Sedan 2.2 20vt - Daily user
          BMW 320d Touring e91 M-Sport - Daily user
          BMW 740iA e38 - Project

          Comment

          • V6quattro
            S2Forum Maniac
            • Sep 2008
            • 949
            • Country: Netherlands

            #6
            Nice! Do you have some more photo how the electric steering column is connected to the steering box?
            1360kg/600Whp Avant 0-200km/h 9sec

            Comment

            • Thuppu
              S2Forum Freak
              • Sep 2010
              • 4115
              • Country: Finland

              #7
              No sorry, I don't have more photos of it. If Mehtala reads this he maybe can post some pics..?

              Audi UrS4 Avant 2.5 20vt - twincharged - Project
              Audi 80q B4 Sedan 2.2 20vt - Daily user
              BMW 320d Touring e91 M-Sport - Daily user
              BMW 740iA e38 - Project

              Comment

              • Thuppu
                S2Forum Freak
                • Sep 2010
                • 4115
                • Country: Finland

                #8
                Best engine and transmission mounts on market. Superstiff but no metal to metal contact.


                Audi UrS4 Avant 2.5 20vt - twincharged - Project
                Audi 80q B4 Sedan 2.2 20vt - Daily user
                BMW 320d Touring e91 M-Sport - Daily user
                BMW 740iA e38 - Project

                Comment

                • maiks
                  S2Forum Addict
                  • Dec 2014
                  • 295
                  • Country: Estonia

                  #9
                  Originally posted by Thuppu
                  Best engine and transmission mounts on market. Superstiff but no metal to metal contact.

                  Where did you get those? I need something good for my urs6 also.
                  Because once turbo met with the bonnet.. Don't want it to happen again.

                  Comment

                  • Thuppu
                    S2Forum Freak
                    • Sep 2010
                    • 4115
                    • Country: Finland

                    #10
                    Originally posted by maiks
                    Where did you get those? I need something good for my urs6 also.
                    Because once turbo met with the bonnet.. Don't want it to happen again.
                    Finnish member AnLe makes them: http://www.s2forum.com/forum/showthread.php?t=79243

                    Audi UrS4 Avant 2.5 20vt - twincharged - Project
                    Audi 80q B4 Sedan 2.2 20vt - Daily user
                    BMW 320d Touring e91 M-Sport - Daily user
                    BMW 740iA e38 - Project

                    Comment

                    • maiks
                      S2Forum Addict
                      • Dec 2014
                      • 295
                      • Country: Estonia

                      #11
                      Originally posted by Thuppu
                      Thanks Thomas!

                      Comment

                      • Thuppu
                        S2Forum Freak
                        • Sep 2010
                        • 4115
                        • Country: Finland

                        #12
                        Got these today. Vems came with a LCD so I'll guess the PLX is little bit unnecessary. I may sell it....



                        Last edited by Thuppu; 14 September 2016, 11:40.

                        Audi UrS4 Avant 2.5 20vt - twincharged - Project
                        Audi 80q B4 Sedan 2.2 20vt - Daily user
                        BMW 320d Touring e91 M-Sport - Daily user
                        BMW 740iA e38 - Project

                        Comment

                        • Thuppu
                          S2Forum Freak
                          • Sep 2010
                          • 4115
                          • Country: Finland

                          #13
                          Turbo arranged. I have no idea how it will work..? It's not anything common with these engines, it's a custom Garrett/Compturbo with 54/76mm compressor and 62/74mm turbine wheel. Turbine housing is a small A/R .48. Hope to get ~450-500hp with decent spool <3500rpm, but as usual, goes maybe not as planned.






                          Audi UrS4 Avant 2.5 20vt - twincharged - Project
                          Audi 80q B4 Sedan 2.2 20vt - Daily user
                          BMW 320d Touring e91 M-Sport - Daily user
                          BMW 740iA e38 - Project

                          Comment

                          • diesel des
                            S2Forum Possessed
                            • Feb 2004
                            • 3896

                            #14
                            Interesting turbo Thomas.

                            Sent from my LG-H955 using Tapatalk

                            Comment

                            • Thuppu
                              S2Forum Freak
                              • Sep 2010
                              • 4115
                              • Country: Finland

                              #15
                              Haha, Des, your EFR would have been perfect for this car, but missed that deal.
                              Last edited by Thuppu; 19 September 2016, 17:57.

                              Audi UrS4 Avant 2.5 20vt - twincharged - Project
                              Audi 80q B4 Sedan 2.2 20vt - Daily user
                              BMW 320d Touring e91 M-Sport - Daily user
                              BMW 740iA e38 - Project

                              Comment

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