Black Ur Project

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  • Tractor Dave
    S2Forum Zealot
    • Dec 2017
    • 5999
    • Country: Wales

    #211
    Cut the rusty bottom out of the radiator cowl and made up a new section.
    I think I will plug weld this to as the metal is very thin. A butt weld would be very difficult and probably not end well. I can use my joggler on the repair section so it fits in snug.



    Sent from my iPhone using Tapatalk
    Nothelle S2 Avant
    Black Ur project
    Silver Rs2 Project gone
    Ocianic Ur project gone
    S2 Coupe project gone
    Urs6 plus project gone

    Comment

    • Tractor Dave
      S2Forum Zealot
      • Dec 2017
      • 5999
      • Country: Wales

      #212
      Anyone know when Audi swapped to plastic cowls? B3 or B4?


      Sent from my iPhone using Tapatalk
      Nothelle S2 Avant
      Black Ur project
      Silver Rs2 Project gone
      Ocianic Ur project gone
      S2 Coupe project gone
      Urs6 plus project gone

      Comment

      • newsh
        S2Forum Obsessed
        • Aug 2003
        • 16226
        • Country: United Kingdom

        #213
        Originally posted by Tractor Dave
        Anyone know when Audi swapped to plastic cowls? B3 or B4?


        Sent from my iPhone using Tapatalk
        3B is metal
        ABY plastic.

        S2 Coupe 3B Project


        Ur quattro restoration

        S2 Avant

        Boost is the new rock and roll!
        sigpic

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        • K Simmonds
          S2Forum Zealot
          • Dec 2007
          • 7627
          • Country: Wales

          #214
          Originally posted by Tractor Dave
          Cut the rusty bottom out of the radiator cowl and made up a new section.
          I think I will plug weld this to as the metal is very thin. A butt weld would be very difficult and probably not end well. I can use my joggler on the repair section so it fits in snug.



          Sent from my iPhone using Tapatalk
          My B3 has a metal cowl and that was manufactrued in 1989.
          1990 B3 2.0 80 quattro.
          1992 C4 2.8 Avant quattro
          1994 MTM RS2.
          1998 B5 TDI quattro Sport.
          2000 B5 TQS.

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          • Tractor Dave
            S2Forum Zealot
            • Dec 2017
            • 5999
            • Country: Wales

            #215
            Cheers.
            Annoyed with myself as I didn't remove the one from the white 3b coupe I broke last year.

            Anyway, I welded in my little repair section at the bottom of my rad and quite pleased how it came out. No holes blown through during welding as I only welded where I had two pieces of metal overlapped. It's very strong.




            My home made heat shield got some high temp paint.


            And the fuel pump etc is coming together. I'm using new stainless fittings and new parts wherever possible. Fuel pump is relatively new.







            Sent from my iPhone using Tapatalk
            Nothelle S2 Avant
            Black Ur project
            Silver Rs2 Project gone
            Ocianic Ur project gone
            S2 Coupe project gone
            Urs6 plus project gone

            Comment

            • Tractor Dave
              S2Forum Zealot
              • Dec 2017
              • 5999
              • Country: Wales

              #216
              Before I start connecting fuel pipes I wanted to remove the fuel tank. It's not difficult on a Ur.



              It very grubby in the boot and there is a little rust at the back seam. The brown marks on the sides are adhesive, not rust.


              So I gave it a good scrub.


              And the rust got treated.
              Tank got cleaned and treated ready for some fresh paint.


              Now this is interesting if you have a Ur. The fuel tank sender is nla and difficult to find. As it happens, my John Deere tractor (made in Germany circa 1988) uses a very similar sender and they are still available new.


              Now I need to find some 15mm petrol proof pipe to replace the breather at the back of the tank.


              Sent from my iPhone using Tapatalk
              Nothelle S2 Avant
              Black Ur project
              Silver Rs2 Project gone
              Ocianic Ur project gone
              S2 Coupe project gone
              Urs6 plus project gone

              Comment

              • Nuvo
                S2Forum Possessed
                • Nov 2003
                • 3825

                #217
                Being called Tractor Dave has it advantages. How many people would have ever known that? Not many I suspect.

                Comment

                • Tractor Dave
                  S2Forum Zealot
                  • Dec 2017
                  • 5999
                  • Country: Wales

                  #218
                  It is handy at times.

                  The tank got a lick of paint.


                  The fuel pump went in.


                  Now, rear top mounts are nla and like rocking horse poo. My old ones are good but the bearing is shot. New bearings and we are good to go.
                  For reference, rear old bush next to new front. The rear bush is much shorter on the Ur.




                  Sent from my iPhone using Tapatalk
                  Nothelle S2 Avant
                  Black Ur project
                  Silver Rs2 Project gone
                  Ocianic Ur project gone
                  S2 Coupe project gone
                  Urs6 plus project gone

                  Comment

                  • newsh
                    S2Forum Obsessed
                    • Aug 2003
                    • 16226
                    • Country: United Kingdom

                    #219
                    Are you replacing this? Mine was really porous and stank the car out, took a while to find out where the small of fuel was coming from.


                    S2 Coupe 3B Project


                    Ur quattro restoration

                    S2 Avant

                    Boost is the new rock and roll!
                    sigpic

                    Comment

                    • Tractor Dave
                      S2Forum Zealot
                      • Dec 2017
                      • 5999
                      • Country: Wales

                      #220
                      Yes, got some hose today from the tractor shop
                      Nothelle S2 Avant
                      Black Ur project
                      Silver Rs2 Project gone
                      Ocianic Ur project gone
                      S2 Coupe project gone
                      Urs6 plus project gone

                      Comment

                      • newsh
                        S2Forum Obsessed
                        • Aug 2003
                        • 16226
                        • Country: United Kingdom

                        #221
                        Originally posted by Tractor Dave
                        Yes, got some hose today from the tractor shop
                        Of course you did

                        S2 Coupe 3B Project


                        Ur quattro restoration

                        S2 Avant

                        Boost is the new rock and roll!
                        sigpic

                        Comment

                        • 4WDrifter
                          S2Forum Extremist
                          • Nov 2012
                          • 1251
                          • Country: Northern Ireland

                          #222
                          Are you replacing your sender with a new John Deere one or is the original one okay?
                          1996 S2 ABY Coupe silver
                          2003 S3 8L dolphin grey
                          2014 RS4 B8 prism silver

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                          • Tractor Dave
                            S2Forum Zealot
                            • Dec 2017
                            • 5999
                            • Country: Wales

                            #223
                            Originally posted by 4WDrifter
                            Are you replacing your sender with a new John Deere one or is the original one okay?
                            Original if fine, I think. I did but a new seal mind.
                            Nothelle S2 Avant
                            Black Ur project
                            Silver Rs2 Project gone
                            Ocianic Ur project gone
                            S2 Coupe project gone
                            Urs6 plus project gone

                            Comment

                            • sal_s2
                              S2Forum Extremist
                              • Jul 2003
                              • 1288
                              • Country: United Kingdom

                              #224
                              The radiator fan cowl is normally a gloss black iirc.

                              I didnt know the rear top mounts were not as tall. No wonder my car sat higher up at the rear after changing them ! Learn something new every day

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                              • Tractor Dave
                                S2Forum Zealot
                                • Dec 2017
                                • 5999
                                • Country: Wales

                                #225
                                I painted it satin black. Looks quite good.


                                Weather in west Wales has been horrible and constantly wet. I need to paint the boot before the tank goes back in and humidity is way too high.
                                Just been tinkering and finishing a few other little jobs in the meantime.

                                These seals are very expensive in the UK. Quattro tax I think they call it. The Audi part number cross references with this ATE part and it's an excellent fit. Available from Autodoc for a couple of pounds each.


                                You can see where the old seal had been leaking.



                                Sent from my iPhone using Tapatalk
                                Nothelle S2 Avant
                                Black Ur project
                                Silver Rs2 Project gone
                                Ocianic Ur project gone
                                S2 Coupe project gone
                                Urs6 plus project gone

                                Comment

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