B3 Coupe quattro 32V V8

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  • andy10v
    S2Forum Zealot
    • Mar 2009
    • 5996
    • Country: Scotland

    #271
    Not a bad price for the heads.

    The novelty of lapping wore off pretty quick for me, and you have even more!

    You should be able to whip up a crank tool easily?
    Current-2004 Impreza PPP wagon

    Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
    Sold ABY-stock

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    • bikerjim
      S2Forum Extremist
      • Feb 2008
      • 1028
      • Country: United Kingdom

      #272
      Mr Muscle is also good for getting carbon off

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      • AndyP
        S2Forum Zealot
        • Feb 2004
        • 6049
        • Country: England

        #273
        Who are you using for the heads?
        sigpic
        1991 Audi S2 3B - 2.5 Stroker engine
        1997 A6 2.5TDi quattro avant - C4
        1976 RD250E / 350LC cafe racer

        Comment

        • Error404
          Super Moderator
          • Mar 2007
          • 19789
          • Country: United Kingdom

          #274
          Looking forward to seeing this come together. Looks like you will have a bit of plumbing to do
          Panthero Coupé quattro 20vt
          Indigo ABY coupé
          Imola B6 S4 Avant

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          • Kieron20V
            S2Forum Extremist
            • Mar 2008
            • 1505
            • Home: England Current: United Kingdom

            #275
            Andy, heads were skimmed by Barnes engineering at eastwood in rotherham. Decent honest guy. I had them already stripped down, cant really comment on rest of his pricing or services but he did what I wanted fir a fair price.
            1994 URS4 Avant RS2+

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            • Kieron20V
              S2Forum Extremist
              • Mar 2008
              • 1505
              • Home: England Current: United Kingdom

              #276
              Quick update, but nothing really exciting has happened.

              Mostly prep and accumulating parts and materials.

              Cleaned up the heads and lapped all the valves in a while back and went to start assembling them but the valve stem seals didnt seem to be going on right and a couple ended up getting munched so I stopped and need to investigate whats up. Theyre the right ones for the car / engine but seem really difficult to press onto the valve guides. Need to get some more to replace the ******ed ones and figure out how to get them to fit better. Might just be a case of finding a better fitting socket or bit or pipe that wont damage them. Last head I did they just popped on and seated fine with a socket and a light bit of malletising.

              Got a load of exhaust bits cluttering up my garage now, along with the block on the stand so I dont have to drive up to the unit to work on it.



              Couple of 2" vbands for manifolds to turbo pipework, 3.5" vband for downpipe from turbo, 2" flexis etc etc.



              Sump is off block as I needed to drill and tap a place for the oil return from the turbo above the sump line, there was a perfect boss on the passenger side of the block for this so its going there.
              Need to finish this, as my drill hasnt got enough power to last long enough, think its a 24mm drill or something. 3/4 NPT to -10AN.








              Also, I was in the states for a few weeks, managed to find the rocking horse **** like official crank locking tool for cheap so I can crack that off now and get the bits for doing the belt. I sourced a timing belt kit while I was over there for mega cheap but it didnt get delivered in time which i was pretty gutted about.





              Locks into a notch in the timing belt cover to hold it in place while it gets torqued up.

              Peace.
              1994 URS4 Avant RS2+

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              • Kieron20V
                S2Forum Extremist
                • Mar 2008
                • 1505
                • Home: England Current: United Kingdom

                #277
                Not much of an update, but I'm still fettling away.

                Haven't been in the garage for an age, partly because it's a tip and partly because I've been busy.

                Made some storage to keep my exhausty bits out thr way and stop me tripping up everytime i do venture into the garage. Couple of curtain tie backs from b&m, 2 quid. Bargain.



                Finally finished off the turbo drain fitting in to the block, and cleaned the inside of the block out so it can get buttoned up again with new gaskets. Took some right effort tapping it, 3/4 npt.





                Also been dealing with a sheared water pump bolt. Would not come out with the stuff I had with me, ie no fire. So ended up drilling and chiseling the remains away, need to get a tap to see if it'll clean up or it'll be helicoiled.


                And I mentioned a while back that I couldn't ember the valve stem seals on without destroying them, tried again today with another socket but same story. So I've ordered the proper set of kit for it with drivers and pilots. Was pretty cheap anyway.

                That's holding me up really, once they're on I can get the heads together, throw them on the block and get it all built up, and starting fabbing the exhaust plumbing.

                Ta.
                1994 URS4 Avant RS2+

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                • Kieron20V
                  S2Forum Extremist
                  • Mar 2008
                  • 1505
                  • Home: England Current: United Kingdom

                  #278
                  Finally making some progress!



                  Got the seal installation kit I ordered as I wasn't having any luck pressing the seals in with a socket. Works a treat, should have bought one ages ago, so much easier and a bargain really, 17 quid including pliers for removal. Had to do a little adjusting and fettling to get them to work proper but nothing silly.


                  Anyway, got all the seals in one head and started building it up.

                  It's been a few years since I rebuilt a head, I must have been a lot more patient back then. Nearly threw my toys out of the pram trying to get some of the collets in haha. Managed to keep my cool just.





                  Will get this head finished up tomorrow and possibly put it on the block if I'm happy with it being clean inside. Also need to get to gsf to pick up some more stem seals to replace the ones I destroyed.


                  Getting there!
                  1994 URS4 Avant RS2+

                  Comment

                  • Error404
                    Super Moderator
                    • Mar 2007
                    • 19789
                    • Country: United Kingdom

                    #279
                    I don't envy that job mate. Having the right tools can't be beaten
                    Panthero Coupé quattro 20vt
                    Indigo ABY coupé
                    Imola B6 S4 Avant

                    Comment

                    • Greg_S
                      Administrator
                      • Jul 2003
                      • 12430
                      • Country: United Kingdom

                      #280
                      Youve been making good progress. I can sympathise how much of a PITA it is when a bolt shears. I had one of the exhaust manifold bolts shear on a rebuild a few years back
                      Greg

                      S2Forum.com Administrator & Webmaster

                      '93 Coupe with a few tweeks

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                      • andy10v
                        S2Forum Zealot
                        • Mar 2009
                        • 5996
                        • Country: Scotland

                        #281
                        Good to see you are still working at it.

                        I sympathise with you, I only had 20v valves to do, and sausage fingegers are not good for getting collets where they are supposed to be

                        They £17 ebay kit is great for the money, makes life easy.

                        Thats a bit of a beast of a hole to drill and tap, bet you are glad they are alloy blocks
                        Current-2004 Impreza PPP wagon

                        Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                        Sold ABY-stock

                        Comment

                        • sam80quattro
                          S2Forum Extremist
                          • Oct 2006
                          • 1496
                          • Country: United Kingdom

                          #282
                          some grease and a small flat bladed screwdriver are the items of choice in that situation good progress. and keep it up. i want to go the same route 1 day

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                          • Kieron20V
                            S2Forum Extremist
                            • Mar 2008
                            • 1505
                            • Home: England Current: United Kingdom

                            #283
                            Originally posted by sam80quattro
                            some grease and a small flat bladed screwdriver are the items of choice in that situation good progress. and keep it up. i want to go the same route 1 day
                            That's what I've been using, but then I decided it would be a good idea to magnetize my screwdriver. That was a mistake haha.


                            I'm away on holiday atm, will get back to it next week.

                            Sent from my Dyson dc09 using tapatalk.
                            1994 URS4 Avant RS2+

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                            • AndyP
                              S2Forum Zealot
                              • Feb 2004
                              • 6049
                              • Country: England

                              #284
                              The new PPC magazine dropped through the letterbox today and to my suprise there is a full feature on this car, you kept that quiet!!
                              sigpic
                              1991 Audi S2 3B - 2.5 Stroker engine
                              1997 A6 2.5TDi quattro avant - C4
                              1976 RD250E / 350LC cafe racer

                              Comment

                              • Kieron20V
                                S2Forum Extremist
                                • Mar 2008
                                • 1505
                                • Home: England Current: United Kingdom

                                #285
                                Ooops, I thought I'd posted something up, I only found out from reading last months that they were publishing it this month. It was well over 18 months ago now haha.

                                Sent from my HTC One_M8 using Tapatalk
                                1994 URS4 Avant RS2+

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