UrS4 2.2T Avant project

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  • Thuppu
    S2Forum Freak
    • Sep 2010
    • 4115
    • Country: Finland

    #931
    Originally posted by Rocco
    Could not go bigger Tomas?
    Noup. Not enough space for 2x4"

    Audi UrS4 Avant 2.5 20vt - twincharged - Project
    Audi 80q B4 Sedan 2.2 20vt - Daily user
    BMW 320d Touring e91 M-Sport - Daily user
    BMW 740iA e38 - Project

    Comment

    • Thuppu
      S2Forum Freak
      • Sep 2010
      • 4115
      • Country: Finland

      #932
      The car has worked just fine, no problems what so ever. Some small things have been done for future spare and updates. Fixed a 7A head to fit the AAN water manifold and exhaust. Still have to weld on the Hall sender bracket.












      Also started to work on a new intake manifold, hope it works as planned when finished..? The runners are cutted from a 3B manifold.
























      Audi UrS4 Avant 2.5 20vt - twincharged - Project
      Audi 80q B4 Sedan 2.2 20vt - Daily user
      BMW 320d Touring e91 M-Sport - Daily user
      BMW 740iA e38 - Project

      Comment

      • BosnianS2
        S2Forum Addict
        • Apr 2005
        • 322
        • Home: Bosnia and Herzegovina Current: Germany

        #933
        Originally posted by Thuppu
        New exhaust tip. 2x3,5"







        haha, i like this TDI look tips, that will make some scratch their head when this thing flys by
        Last edited by BosnianS2; 20 February 2014, 14:39.

        Comment

        • andy10v
          S2Forum Zealot
          • Mar 2009
          • 5996
          • Country: Scotland

          #934
          Nice jig for the water manifold.

          Interesting plenum.
          Current-2004 Impreza PPP wagon

          Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
          Sold ABY-stock

          Comment

          • Laaf
            S2Forum Addict
            • Oct 2010
            • 275
            • Country: Finland

            #935
            Originally posted by BosnianS2
            haha, i like this TDI look tips, that will make some scratch their head when this thing flys by
            We don't scratch our heads anymore when diesels fly past There are some quite powerful ones around in my area.

            Comment

            • Error404
              Super Moderator
              • Mar 2007
              • 19789
              • Country: United Kingdom

              #936
              Manifold looks great dude, looking forward to seeing more pics as you build it
              Panthero Coupé quattro 20vt
              Indigo ABY coupé
              Imola B6 S4 Avant

              Comment

              • Thuppu
                S2Forum Freak
                • Sep 2010
                • 4115
                • Country: Finland

                #937
                Plenum end caps...











                Last edited by Thuppu; 21 February 2014, 04:42.

                Audi UrS4 Avant 2.5 20vt - twincharged - Project
                Audi 80q B4 Sedan 2.2 20vt - Daily user
                BMW 320d Touring e91 M-Sport - Daily user
                BMW 740iA e38 - Project

                Comment

                • AndyP
                  S2Forum Zealot
                  • Feb 2004
                  • 6049
                  • Country: England

                  #938
                  Nice work I like your press tool!
                  sigpic
                  1991 Audi S2 3B - 2.5 Stroker engine
                  1997 A6 2.5TDi quattro avant - C4
                  1976 RD250E / 350LC cafe racer

                  Comment

                  • da_trem
                    S2Forum Buff
                    • Mar 2008
                    • 45
                    • Country: Canada

                    #939
                    Thuppu,

                    that manifold is really interesting! ..do you think making a diy parts intake mani kit for selling?..
                    1996 Audi S6, VEMS, S362.

                    Comment

                    • zafra
                      S2Forum Addict
                      • Jun 2013
                      • 320
                      • Country: Spain

                      #940
                      Originally posted by Thuppu
                      The car has worked just fine, no problems what so ever. Some small things have been done for future spare and updates. Fixed a 7A head to fit the AAN water manifold and exhaust. Still have to weld on the Hall sender bracket.


                      Can you put the sizes of the plaque??
                      Step 1: setup. <==
                      Step 2: potentiation.
                      Step 3: enjoy.

                      Comment

                      • Thuppu
                        S2Forum Freak
                        • Sep 2010
                        • 4115
                        • Country: Finland

                        #941
                        Originally posted by da_trem
                        Thuppu,

                        that manifold is really interesting! ..do you think making a diy parts intake mani kit for selling?..
                        Have to test it first before anything else. Have to think about it. Quite a lot of work, and a lack of time... Propably won't be any cost effective = going to be too expencive so anyone would buy it.


                        Originally posted by zafra
                        Can you put the sizes of the plaque??
                        I could give you the G-code of the CNC file, next week. Didn't made up any paper drawing... You can calculate the measures of the code, or use it directly with a laser cutter.

                        Audi UrS4 Avant 2.5 20vt - twincharged - Project
                        Audi 80q B4 Sedan 2.2 20vt - Daily user
                        BMW 320d Touring e91 M-Sport - Daily user
                        BMW 740iA e38 - Project

                        Comment

                        • zafra
                          S2Forum Addict
                          • Jun 2013
                          • 320
                          • Country: Spain

                          #942
                          thank you man, i have a 7a head and with this i can enjoy in my 3b
                          Step 1: setup. <==
                          Step 2: potentiation.
                          Step 3: enjoy.

                          Comment

                          • Thuppu
                            S2Forum Freak
                            • Sep 2010
                            • 4115
                            • Country: Finland

                            #943
                            Sitts a little bit high, the bonnet closes with ~5mm clearance... have to drop down the plenum about 10mm. The radiator hose has also a tight fit, but not a big problem to fix.










                            Audi UrS4 Avant 2.5 20vt - twincharged - Project
                            Audi 80q B4 Sedan 2.2 20vt - Daily user
                            BMW 320d Touring e91 M-Sport - Daily user
                            BMW 740iA e38 - Project

                            Comment

                            • AndyP
                              S2Forum Zealot
                              • Feb 2004
                              • 6049
                              • Country: England

                              #944
                              No chance of it fitting with a stroker block then
                              sigpic
                              1991 Audi S2 3B - 2.5 Stroker engine
                              1997 A6 2.5TDi quattro avant - C4
                              1976 RD250E / 350LC cafe racer

                              Comment

                              • Thuppu
                                S2Forum Freak
                                • Sep 2010
                                • 4115
                                • Country: Finland

                                #945
                                Maybe I'll drop it more, ~20mm or something...

                                Audi UrS4 Avant 2.5 20vt - twincharged - Project
                                Audi 80q B4 Sedan 2.2 20vt - Daily user
                                BMW 320d Touring e91 M-Sport - Daily user
                                BMW 740iA e38 - Project

                                Comment

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