UrS4 2.2T Avant project

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  • Thuppu
    S2Forum Freak
    • Sep 2010
    • 4115
    • Country: Finland

    #1696
    What ever the case was, the block is fubar(can be bored to 83mm) and one piston. Propably can save the rod by changing the bushing, and one piston should be possible to order. Luckily the balanced crank is fine. But these parts arn't first priority atm. Have a 7A block waiting for these parts though.

    Audi UrS4 Avant 2.5 20vt - twincharged - Project
    Audi 80q B4 Sedan 2.2 20vt - Daily user
    BMW 320d Touring e91 M-Sport - Daily user
    BMW 740iA e38 - Project

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    • Acki
      S2Forum Addict
      • Mar 2014
      • 302
      • Country: Germany

      #1697
      It's a JE piston? They have often trouble when you are not using the HD pins.

      Pre ignition (SPI) you can have with and without knock event.
      This event can cause a very high pressure which can destroy nearly everything.
      You have different types.

      Glow ignition is another unconventional combustion mode.
      Too advanced ignition angle with high octane fuel can cause this. ;-)

      Comment

      • prj
        S2Forum Zealot
        • Mar 2010
        • 6308
        • Country: Estonia

        #1698
        That engine never saw any significantly advanced ignition angle. There was no point, because engine was eating so much oil it was useless to try to tune it.
        Angle was for normal 98E gasoline. 8-9 degrees in the middle and 15 on top.
        On E85 you can run double that.

        So I am still curious what destroyed piston pin... I don't think there was so much oil in cylinder as to cause knock or pre-ignition on E85 with 8-9 deg ignition advance. The fact that it is Cyl 2, rather than the hottest cylinders also points to a structural issue.

        Just never saw such damage at lowish power levels on forged parts. Which is why I am curious. I know it is not important anymore of course.
        http://tuner.ee - http://www.facebook.com/tuner.ee

        Comment

        • Acki
          S2Forum Addict
          • Mar 2014
          • 302
          • Country: Germany

          #1699
          SPI drive is also oil in the combustion chamber. But I only know this pictures from this side - don't know the other components.

          The problem knock, SPI and glow ignition are different compared to the ignition angle.
          Knock when too much advance.
          SPI before ignition because too much energy in the chamber.
          Glow ignition before ignition because of glowing parts.

          Comment

          • prj
            S2Forum Zealot
            • Mar 2010
            • 6308
            • Country: Estonia

            #1700
            Originally posted by Acki
            SPI drive is also oil in the combustion chamber. But I only know this pictures from this side - don't know the other components.

            The problem knock, SPI and glow ignition are different compared to the ignition angle.
            Knock when too much advance.
            SPI before ignition because too much energy in the chamber.
            Glow ignition before ignition because of glowing parts.
            Just for the record.
            There are two types of abnormal combustion.

            Pre-ignition and Detonation. The former occurs when the mixture spontaneously ignites by itself, usually from parts of the cylinder being too hot during the compression event.
            The latter is an uncontrolled propagation of the flame front after the spark event - pockets of the mixture igniting spontaneously from being heated by the flame front.

            Both cases are self-ignition, the only differentiation is whether it occurs before or after the spark event.

            You can pretty much rule out both of these in this scenario though... wrong cylinder.

            P.S.
            Glow ignition in a gasoline engine is just continuous pre-ignition. It's the same exact thing.
            http://tuner.ee - http://www.facebook.com/tuner.ee

            Comment

            • macspring
              S2Forum Zealot
              • Mar 2005
              • 6371
              • Home: Ireland Current: Wallis & Futuna

              #1701
              Thanks for sharing, was wondering what happening to this engine. It is 'mad' that your ghetto / thrown together engine is still holding together.

              Having said that lucky for you.

              If it was me, I'd change the rod also just to be sure ? No empirical justification, just 'my' own peace of mind.

              Best wishes.



              Hi Dimitri, I know you're reading this thread given your eariler posts this evening, I hope to be able to be in position in the New Year to be able to send you an ECU to make it RS2 + Just waiting on a hybrid RS2 turbo from the USA.

              Just thought I'd mention it to be able to get in the queue and that you'll be in a position to respond to me as I know you're very busy.

              Sorry for the thread hijack Tomas.

              Back on topic.





              Comment

              • Acki
                S2Forum Addict
                • Mar 2014
                • 302
                • Country: Germany

                #1702
                No. Glow ignition is slower.. But some cycles later you have a SPI because of the heat in the chamber. :-)
                It's easier when I would be allowed to show you some pV or pAlpha diagrams with cylinder pressure. :-(
                It's a little bit tricky in this area. Between combustion and detonation etc I didn't differ in my previous post to keep it simple.

                Comment

                • Thuppu
                  S2Forum Freak
                  • Sep 2010
                  • 4115
                  • Country: Finland

                  #1703
                  Hihi, found this. Who sees someting that don't belong there?



                  Audi UrS4 Avant 2.5 20vt - twincharged - Project
                  Audi 80q B4 Sedan 2.2 20vt - Daily user
                  BMW 320d Touring e91 M-Sport - Daily user
                  BMW 740iA e38 - Project

                  Comment

                  • Dima ABY
                    S2Forum Enthusiast
                    • Sep 2013
                    • 183
                    • Home: Ukraine Current: Spain

                    #1704
                    You are the only one with AUDI there.

                    Comment

                    • nenjas2
                      S2Forum Hobbyist
                      • Feb 2015
                      • 14
                      • Country: Albania

                      #1705
                      hello

                      i have an urs6 and i have problem with coil. can you send me diagram of harnes for change coils to 1.8t

                      Comment

                      • quattro-nick
                        S2Forum Extremist
                        • Sep 2012
                        • 1746
                        • Country: Belgium

                        #1706
                        here is one i've used
                        Attached Files
                        audi coupe quattro b2 2.2 20vt project (573hp-626nm)
                        TWINCHARGED power,zero lag
                        AEM W/M injection

                        Comment

                        • UrS4boy
                          S2Forum Obsessed
                          • Feb 2006
                          • 11859
                          • Country: Canada

                          #1707
                          1.8T coilpack conversion info

                          Originally posted by nenjas2
                          i have an urs6 and i have problem with coil. can you send me diagram of harness for change coils to 1.8t

                          Originally posted by quattro-nick
                          here is one i've used
                          Excellent diagram. Wonder where that came from?

                          Here are the original 2005 DIY instructions (with some updates):
                          The Audi Enthusiast website. Forums for all Audis including A4, S4, A5, S5, A6, S6, allroad, A8, S8, TT, R8, Q5, Q7, 4000, 100, 200, v6, v8, vintage, local forums


                          Here is a better version of the diagram:

                          RS2'd 93 UrS4 5 spd sedan
                          94 UrS4 V8 6 spd manual avant

                          Comment

                          • macspring
                            S2Forum Zealot
                            • Mar 2005
                            • 6371
                            • Home: Ireland Current: Wallis & Futuna

                            #1708
                            Originally posted by nenjas2
                            i have an urs6 and i have problem with coil. can you send me diagram of harnes for change coils to 1.8t
                            Conscious of thread hijack so this will be short, for me, just buy a 'coil' loom from Norbitron on here and five of the new style coils from you local auto factors and you should be pretty much done. Plug and play.

                            Back on topic.







                            Comment

                            • maiks
                              S2Forum Addict
                              • Dec 2014
                              • 295
                              • Country: Estonia

                              #1709

                              Top quality.



                              Originally posted by macspring
                              Conscious of thread hijack so this will be short, for me, just buy a 'coil' loom from Norbitron on here and five of the new style coils from you local auto factors and you should be pretty much done. Plug and play.

                              Back on topic.







                              Comment

                              • Thuppu
                                S2Forum Freak
                                • Sep 2010
                                • 4115
                                • Country: Finland

                                #1710
                                Nothing special have happend to the car. Have only been collecting parts for the stroker block and I may put together a spare engine with stock pistons and I-beam rods. Stroker gets FCP 155x22 riffledrilled X-beams and Ross Racing forged pistons. Also bought a fully ported 7A head and Schrick cams for it. Turbo is an oldschool KKK K31 7175, 700x300x100mm intercooler, AP-racing twin disc clutch etc...










                                Audi UrS4 Avant 2.5 20vt - twincharged - Project
                                Audi 80q B4 Sedan 2.2 20vt - Daily user
                                BMW 320d Touring e91 M-Sport - Daily user
                                BMW 740iA e38 - Project

                                Comment

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