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UrS4 2.2T Avant project

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  • The head I was using in the damaged engine seems to be good to go. I will check the seats in cyl 5 and grind then clean.


    Audi UrS4 Avant 2.5 20vt - twincharged - Project
    Audi 80q B4 Sedan 2.2 20vt - Daily user
    BMW 320d Touring e91 M-Sport - Daily user
    BMW 740iA e38 - Project

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    • Damper welded in small spots and cooled with compressed air so the rubber don't burn. I did also fill weld the big balance holes on the outer mass, as this damper goes in with an unbalanced crank that isn't the pair for it. The damper has been balanced aftewards at some point.


      Audi UrS4 Avant 2.5 20vt - twincharged - Project
      Audi 80q B4 Sedan 2.2 20vt - Daily user
      BMW 320d Touring e91 M-Sport - Daily user
      BMW 740iA e38 - Project

      Comment


      • 700x300x100mm IC. Not much bigger will go in UrS without heavy modifications. Needed to cut the radiator fittings, and of course the radiator itself will go to the rear.





        The stroker block is at the machine shop. Finally decided to go forward with it. They will bore it to 82mm, machine the water outlet in the rear and block off the rear oil return. Decided to go with 0.11mm(0.0043") piston to wall clearance as the pistons are 2618 alloy.

        When making the new exhaust manifold, needed to emulate the tall block so everything will fit without issues.


        Audi UrS4 Avant 2.5 20vt - twincharged - Project
        Audi 80q B4 Sedan 2.2 20vt - Daily user
        BMW 320d Touring e91 M-Sport - Daily user
        BMW 740iA e38 - Project

        Comment


        • Nice position for the supercharger 😃

          Poslato sa G7-L01 uz pomoć Tapatoka

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          • Propably not the final position for it. Just need to test fit everything so there is enough space for SC and IM plumbing before starting to make any brackets. SC intake pipe will be 4" as well as the turbo air intake. All other pipings will be 3". Also the SC belt route will be fun to figure out... may need some extra pulleys, at least a tensioner.

            This may be more how the layout will be... maybe.


            Audi UrS4 Avant 2.5 20vt - twincharged - Project
            Audi 80q B4 Sedan 2.2 20vt - Daily user
            BMW 320d Touring e91 M-Sport - Daily user
            BMW 740iA e38 - Project

            Comment


            • What you did with your old IM? The one you build?

              Poslato sa G7-L01 uz pomoć Tapatoka

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              • It's sold long time ago.

                Audi UrS4 Avant 2.5 20vt - twincharged - Project
                Audi 80q B4 Sedan 2.2 20vt - Daily user
                BMW 320d Touring e91 M-Sport - Daily user
                BMW 740iA e38 - Project

                Comment


                • Originally posted by Majorcina View Post
                  What you did with your old IM? The one you build?

                  Poslato sa G7-L01 uz pomoć Tapatoka

                  Marko if you looking IM made by Thomas, I have it . I can sale it to you.
                  95' URS6 VEMS

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                  • Sent me the details via inbox please. Thank you

                    Poslato sa G7-L01 uz pomoć Tapatoka

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                    • Slow progress, but at least I got the exhaust manifold welded up.


                      Audi UrS4 Avant 2.5 20vt - twincharged - Project
                      Audi 80q B4 Sedan 2.2 20vt - Daily user
                      BMW 320d Touring e91 M-Sport - Daily user
                      BMW 740iA e38 - Project

                      Comment


                      • Nice!!!!!!

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                        • Good job
                          95' URS6 VEMS

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                          • Got a package from Sweden.




                            Got the M112 mounts done today. Need only to paint them. The belt isn't going stright to the crank pulley, there will be a tensioner and a pulley that keeps the free belt short enough to eliminate belt slack... i hope. The tensioner is some Fiat model and the rib pulley is from Mercedes, ordered them from Spareto, INA brand.








                            Audi UrS4 Avant 2.5 20vt - twincharged - Project
                            Audi 80q B4 Sedan 2.2 20vt - Daily user
                            BMW 320d Touring e91 M-Sport - Daily user
                            BMW 740iA e38 - Project

                            Comment


                            • Did buy a 600x300x76mm IC today that I modded a bit. It's the pre-intercooler.




                              Audi UrS4 Avant 2.5 20vt - twincharged - Project
                              Audi 80q B4 Sedan 2.2 20vt - Daily user
                              BMW 320d Touring e91 M-Sport - Daily user
                              BMW 740iA e38 - Project

                              Comment


                              • That's some cooling surface!

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