UrS4 2.2T Avant project

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  • TAXIst
    S2Forum Buff
    • Jul 2015
    • 28
    • Country: Russian Federation

    #1876
    perfect

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    • quattro-nick
      S2Forum Extremist
      • Sep 2012
      • 1746
      • Country: Belgium

      #1877
      are you going for single or dual plenum intake?
      audi coupe quattro b2 2.2 20vt project (573hp-626nm)
      TWINCHARGED power,zero lag
      AEM W/M injection

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      • Thuppu
        S2Forum Freak
        • Sep 2010
        • 4115
        • Country: Finland

        #1878
        Originally posted by A1QSHIP
        Clever one you! Well done.
        Very good video here: https://www.youtube.com/watch?v=cgnB4bmodv4 But I think he's making it from 2mm aluminium which will mould easier. Made maybe 6-7 stacks that didn't turn out nicely. The most important thing is the heat.


        Nick, will go with a dual plenum IM.

        Edit.

        Main plenum would look like this:



        Last edited by Thuppu; 20 July 2016, 18:02.

        Audi UrS4 Avant 2.5 20vt - twincharged - Project
        Audi 80q B4 Sedan 2.2 20vt - Daily user
        BMW 320d Touring e91 M-Sport - Daily user
        BMW 740iA e38 - Project

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        • Thuppu
          S2Forum Freak
          • Sep 2010
          • 4115
          • Country: Finland

          #1879
          Some weldings to do...








          Audi UrS4 Avant 2.5 20vt - twincharged - Project
          Audi 80q B4 Sedan 2.2 20vt - Daily user
          BMW 320d Touring e91 M-Sport - Daily user
          BMW 740iA e38 - Project

          Comment

          • Majorcina
            S2Forum Extremist
            • Jun 2013
            • 1334
            • Country: Montenegro

            #1880
            Oh man,this looks awesome!

            Poslato sa G7-L01 uz pomoć Tapatoka

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            • V6quattro
              S2Forum Maniac
              • Sep 2008
              • 949
              • Country: Netherlands

              #1881
              I'm absolute no expert in manifold fabrication but is it possible that the small opening will cause a pressure drop or a reduction for the airflow? Looks nice though!
              1360kg/600Whp Avant 0-200km/h 9sec

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              • Thuppu
                S2Forum Freak
                • Sep 2010
                • 4115
                • Country: Finland

                #1882
                Got info from Repo how to do it.

                Audi UrS4 Avant 2.5 20vt - twincharged - Project
                Audi 80q B4 Sedan 2.2 20vt - Daily user
                BMW 320d Touring e91 M-Sport - Daily user
                BMW 740iA e38 - Project

                Comment

                • V6quattro
                  S2Forum Maniac
                  • Sep 2008
                  • 949
                  • Country: Netherlands

                  #1883
                  Then i said nothing
                  1360kg/600Whp Avant 0-200km/h 9sec

                  Comment

                  • Thuppu
                    S2Forum Freak
                    • Sep 2010
                    • 4115
                    • Country: Finland

                    #1884


                    .
                    .
                    .
                    .
                    Last edited by Thuppu; 22 July 2016, 04:50.

                    Audi UrS4 Avant 2.5 20vt - twincharged - Project
                    Audi 80q B4 Sedan 2.2 20vt - Daily user
                    BMW 320d Touring e91 M-Sport - Daily user
                    BMW 740iA e38 - Project

                    Comment

                    • quattro-nick
                      S2Forum Extremist
                      • Sep 2012
                      • 1746
                      • Country: Belgium

                      #1885
                      very nice thomas,soon i'm gonna build also my own dual plenum with the same principle
                      i was planning to make first a hobby flow bench to see if my manifold flows different(better) than a origional,will see.
                      audi coupe quattro b2 2.2 20vt project (573hp-626nm)
                      TWINCHARGED power,zero lag
                      AEM W/M injection

                      Comment

                      • diesel des
                        S2Forum Possessed
                        • Feb 2004
                        • 3896

                        #1886
                        Nice manifold and cute cat!

                        Sent from my LG-H955 using Tapatalk

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                        • Thuppu
                          S2Forum Freak
                          • Sep 2010
                          • 4115
                          • Country: Finland

                          #1887
                          Thanks. Got some weldings done today, and could fit the throttle body pipe. Quite tight fit, also the supercharger 4" inlet pipe will take some space...






                          Audi UrS4 Avant 2.5 20vt - twincharged - Project
                          Audi 80q B4 Sedan 2.2 20vt - Daily user
                          BMW 320d Touring e91 M-Sport - Daily user
                          BMW 740iA e38 - Project

                          Comment

                          • diesel des
                            S2Forum Possessed
                            • Feb 2004
                            • 3896

                            #1888
                            Nice. Tight spaces to weld in.

                            Sent from my LG-H955 using Tapatalk

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                            • Thuppu
                              S2Forum Freak
                              • Sep 2010
                              • 4115
                              • Country: Finland

                              #1889
                              Bought a gas lens for the torch, and it feels better now. Can also keep the electrode longer, so you can see it better and can go in deeper corners. But I still will need a lot of practice to weld ally, it's really hard to get it good and nice.

                              Audi UrS4 Avant 2.5 20vt - twincharged - Project
                              Audi 80q B4 Sedan 2.2 20vt - Daily user
                              BMW 320d Touring e91 M-Sport - Daily user
                              BMW 740iA e38 - Project

                              Comment

                              • grundey
                                S2Forum Enthusiast
                                • Aug 2005
                                • 125
                                • Country: Latvia

                                #1890
                                On aluminum I don't feel much difference gas lens or standart tig setup, maybe the weld bead looks a little more shiny with a gas lens.

                                Welded with standart tig setup


                                The same machine but with a gas lens


                                Most of the time I use a gas lens because it makes my torch much shorter and it is easier to get in tight spots.
                                On aluminium I use tight fit-up to get nice looking weld bead.
                                Team RS
                                Grundey Intake

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