perfect
UrS4 2.2T Avant project
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are you going for single or dual plenum intake?
audi coupe quattro b2 2.2 20vt project (573hp-626nm)
TWINCHARGED power,zero lag
AEM W/M injectionComment
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Very good video here: https://www.youtube.com/watch?v=cgnB4bmodv4 But I think he's making it from 2mm aluminium which will mould easier. Made maybe 6-7 stacks that didn't turn out nicely. The most important thing is the heat.
Nick, will go with a dual plenum IM.
Edit.
Main plenum would look like this:

Last edited by Thuppu; 20 July 2016, 18:02.
Audi UrS4 Avant 2.5 20vt - twincharged - Project
Audi 80q B4 Sedan 2.2 20vt - Daily user
BMW 320d Touring e91 M-Sport - Daily user
BMW 740iA e38 - ProjectComment
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very nice thomas,soon i'm gonna build also my own dual plenum with the same principle
i was planning to make first a hobby flow bench to see if my manifold flows different(better) than a origional,will see.audi coupe quattro b2 2.2 20vt project (573hp-626nm)
TWINCHARGED power,zero lag
AEM W/M injectionComment
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Thanks. Got some weldings done today, and could fit the throttle body pipe. Quite tight fit, also the supercharger 4" inlet pipe will take some space...



Audi UrS4 Avant 2.5 20vt - twincharged - Project
Audi 80q B4 Sedan 2.2 20vt - Daily user
BMW 320d Touring e91 M-Sport - Daily user
BMW 740iA e38 - ProjectComment
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Bought a gas lens for the torch, and it feels better now. Can also keep the electrode longer, so you can see it better and can go in deeper corners. But I still will need a lot of practice to weld ally, it's really hard to get it good and nice.
Audi UrS4 Avant 2.5 20vt - twincharged - Project
Audi 80q B4 Sedan 2.2 20vt - Daily user
BMW 320d Touring e91 M-Sport - Daily user
BMW 740iA e38 - ProjectComment
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On aluminum I don't feel much difference gas lens or standart tig setup, maybe the weld bead looks a little more shiny with a gas lens.
Welded with standart tig setup

The same machine but with a gas lens

Most of the time I use a gas lens because it makes my torch much shorter and it is easier to get in tight spots.
On aluminium I use tight fit-up to get nice looking weld bead.
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0-200km/h 9sec

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