UrS4 2.2T Avant project

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  • Thuppu
    S2Forum Freak
    • Sep 2010
    • 4115
    • Country: Finland

    #1711
    Some pics of the head, combustion chambers are also re-shaped , there is more room around the valves and the casting is smoothen down.






    Audi UrS4 Avant 2.5 20vt - twincharged - Project
    Audi 80q B4 Sedan 2.2 20vt - Daily user
    BMW 320d Touring e91 M-Sport - Daily user
    BMW 740iA e38 - Project

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    • Thuppu
      S2Forum Freak
      • Sep 2010
      • 4115
      • Country: Finland

      #1712
      Turbo pics. HX40S #16 vs K31 #24. Also refurbed a #20 size tubine housing for it, could be a quite nice size..?












      .

      Audi UrS4 Avant 2.5 20vt - twincharged - Project
      Audi 80q B4 Sedan 2.2 20vt - Daily user
      BMW 320d Touring e91 M-Sport - Daily user
      BMW 740iA e38 - Project

      Comment

      • Thuppu
        S2Forum Freak
        • Sep 2010
        • 4115
        • Country: Finland

        #1713
        Here is also a small diy quick spool valve build, don't know how it will work out..?






        Audi UrS4 Avant 2.5 20vt - twincharged - Project
        Audi 80q B4 Sedan 2.2 20vt - Daily user
        BMW 320d Touring e91 M-Sport - Daily user
        BMW 740iA e38 - Project

        Comment

        • Dima ABY
          S2Forum Enthusiast
          • Sep 2013
          • 183
          • Home: Ukraine Current: Spain

          #1714
          Very nice Thuppu!!!
          Allways interesting to SEE what is on your mind to do with 5 pot.

          Comment

          • quattro-nick
            S2Forum Extremist
            • Sep 2012
            • 1746
            • Country: Belgium

            #1715
            holy crap,that's a big turbo
            are you going for 1000 hp thomas?
            so the k31 is a twin scroll turbo than?
            which actuator are you going to use for the exhaust valve,electric or with a turbo waste gate actuator maybe?
            audi coupe quattro b2 2.2 20vt project (573hp-626nm)
            TWINCHARGED power,zero lag
            AEM W/M injection

            Comment

            • Majorcina
              S2Forum Extremist
              • Jun 2013
              • 1334
              • Country: Montenegro

              #1716
              Damn,this look good Thomas

              Comment

              • diesel des
                S2Forum Possessed
                • Feb 2004
                • 3896

                #1717
                Good work!

                Sent from my LG-H955 using Tapatalk

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                • orignalS60
                  S2Forum Maniac
                  • Mar 2015
                  • 792
                  • Home: Croatia Current: United States

                  #1718
                  You plan on building an AAT block for the urs4 Thomas?
                  Also was that AP racing clutch custom built for the Audi
                  or were they being sold for our cars at some point in time.
                  They make top notch brake products.

                  Comment

                  • Thuppu
                    S2Forum Freak
                    • Sep 2010
                    • 4115
                    • Country: Finland

                    #1719
                    Nick, the turbo may theoreticly be a 900hp turbo, but how much for real, I don't know..? It is quite old school after all. I was going with Pro52 turbo(1300e), but then I found this for 300e so I wanted to try it. Quite easy to change later if not happy. I was thinking of a pressure/vacuum actuator for the valve, it could be operated with exhaust backpressure.

                    OrginalS60, the block is an AEL/D5252T. The clutch is an basic 7.25" twin with Bling factory 3.9kg flywheel. http://www.blingfactory.fi/epages/vi...cts%2FBF200101

                    The release bearing has a custom 01E fitting plate and a bushing to fit the pressure plate right. Did buy the whole kit used, PnP for AAN.

                    Audi UrS4 Avant 2.5 20vt - twincharged - Project
                    Audi 80q B4 Sedan 2.2 20vt - Daily user
                    BMW 320d Touring e91 M-Sport - Daily user
                    BMW 740iA e38 - Project

                    Comment

                    • Settari
                      S2Forum Fanatic
                      • Jan 2011
                      • 69
                      • Country: Finland

                      #1720
                      Nice stroker projekt! Are you going to use supercharger also with new setup? Interesting to see how works the exhaust valve. Looks good!

                      Comment

                      • Ficksy Heart
                        S2Forum Fanatic
                        • Jan 2014
                        • 58
                        • Country: Germany

                        #1721
                        thomas i think the turbo is to big for a I5 20V engine. it is very laggy and a minimal powerband.

                        K27 with #13 housing and with a good compressor wheel is good for more than 800hp....

                        for me a K31 is senseless
                        Audi UrS4 20VT Precision 6262, VEMS, CatCams, SOLD
                        VW T4 TDI Multivan


                        pleasure by pressure...

                        If you are not breaking parts, you're not going fast enough...

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                        • Thuppu
                          S2Forum Freak
                          • Sep 2010
                          • 4115
                          • Country: Finland

                          #1722
                          What spec would that custom K27 be, must be some $hybrid$ turbo? No way a stock would be good to 800hp. K31 shouldn't be more laggier than a Holset pro55.

                          I'm still going to use the supercharger, and with the quick spool valve a #20 divided housing would be size #10 at the spoolup range. Of course there is a chance that this is a really bad turbo, and may not work good enough on a I5, but can't tell if not trying it.

                          Audi UrS4 Avant 2.5 20vt - twincharged - Project
                          Audi 80q B4 Sedan 2.2 20vt - Daily user
                          BMW 320d Touring e91 M-Sport - Daily user
                          BMW 740iA e38 - Project

                          Comment

                          • maiks
                            S2Forum Addict
                            • Dec 2014
                            • 295
                            • Country: Estonia

                            #1723
                            Thomas, you are a crazy man... but in a good way!!

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                            • NakSu
                              S2Forum Buff
                              • Jul 2013
                              • 45
                              • Country: Finland

                              #1724
                              Originally posted by maiks
                              Thomas, you are a crazy man... but in a good way!!
                              I agree!

                              Keep going !

                              Comment

                              • Thuppu
                                S2Forum Freak
                                • Sep 2010
                                • 4115
                                • Country: Finland

                                #1725
                                Look what arrived today.







                                Can be some small fitting space issues.


                                Audi UrS4 Avant 2.5 20vt - twincharged - Project
                                Audi 80q B4 Sedan 2.2 20vt - Daily user
                                BMW 320d Touring e91 M-Sport - Daily user
                                BMW 740iA e38 - Project

                                Comment

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