My AAN 2.2 20v Turbo B5 A4 Avant build

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  • Sleeper_Avant
    S2Forum Fiend
    • Mar 2009
    • 2372
    • Country: England

    #151
    Next job is to make the brake lines after removing the ABS with BIAS adjustable, cockpit mounted dial adjuster and fit the drivers seat i have

    1993 URS4 Avant Emerald Green 350+bhp
    1991 Ford Sierra Sapphire 4x4 in Magenta
    BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

    Comment

    • Sleeper_Avant
      S2Forum Fiend
      • Mar 2009
      • 2372
      • Country: England

      #152
      sorted the gear linkage tonight........... cut, sectioned, re-made, welded up and re fitted (multiple times, multiple burns and swears lol)

      STILL feels typical audi SHYTE gearchange, not happy with it at all.
      i am getting rid of the front "joint" and replacing it with a rose joint when its all up and running, should only be an hours work as all the hard work is done.

      Dropping my propshaft off tomorrow to get shortened by 148mm

      finished/spanner checked the whole rear end, diff, shafts, mounts, uprights, coilovers etc so dont ned to touch it again untill it all gets replaced with the spare subframe fitted with new solid bushes, all new arms, poly bushed wishbones, NEW and zinc coated bolts swopped all in one go.

      mocked up the pain in the **** gearbox mounts.........worst job ive ever had to do on the car yet!!
      i have 12mm clearance from bolt holes on the o/s on the g/box to the floorpan..........
      gearbox up, gearbox down, mark, measure, gearbox up, etc etc etc etc 2 hours of this **** lol

      also got my suspension mocked up how i want it.
      bear in mind its a stripped, single seat, no electrics whatsoever (bar lights and wipers) "road legal" all out track car

      Stance? oh yes, we got stance........... more importantly, we now have adjustment for propper camber and track setups

      not everyone will like it....... and its not "scene" so dont even go there or you will seriously p1s5 me off!

      this is mock up, just waiting to pay for my new front strut inserts, crossmember solid bushings.
      will be on Alloy front uprights when they arrive after the weekend hopefully (these save 5kgs a side!!!!! )

      pics..... (DO NOT mention "Scene" this is pure purpose)









      also just secured the sale of all matching silver parts from an excelent condition breaker!

      both wings (i punched dints in then lol)
      un chopped front bumper
      bonnet with no aero catches
      standard front pannel with radiator

      I CAN MAKE IT LOOK LIKE A GRANDAD MOBILE AGAIN!!!!!!!! YAAAAY!!!!!

      no more of "whats in that mate? Why has it got bonnet pins?"

      more updates on monday, hopefully mockup will be all done, with gearbox mounts made atc.

      p.s this is the clearance i have for the g/box mounts........... lol
      1993 URS4 Avant Emerald Green 350+bhp
      1991 Ford Sierra Sapphire 4x4 in Magenta
      BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

      Comment

      • Acidburn
        S2Forum Obsessed
        • Jun 2007
        • 13459
        • Country: United Kingdom

        #153
        looking a bit more like a car than it was the other night mate

        and i took a wrong turn on the way back and added another 10 miles to the journey, still got home early tho

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        • Sleeper_Avant
          S2Forum Fiend
          • Mar 2009
          • 2372
          • Country: England

          #154
          was good to catch up Pete,
          your welcome anytime.

          is a pallet truck and Cebora MIG any good to you? Cheap

          just need exhaust manifold, downpipe and water pipes mocked up then i can paint the engine bay in its secret colour!
          1993 URS4 Avant Emerald Green 350+bhp
          1991 Ford Sierra Sapphire 4x4 in Magenta
          BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

          Comment

          • Acidburn
            S2Forum Obsessed
            • Jun 2007
            • 13459
            • Country: United Kingdom

            #155
            lol i'll have a think i'm supposed to be getting rid of stuff ready to move, not buying it

            let me know what your after for the mig

            Comment

            • Sleeper_Avant
              S2Forum Fiend
              • Mar 2009
              • 2372
              • Country: England

              #156
              if you want the bits Pete, take me and pay when you can, no issues there ok.

              just need to clear my unit ASAP!
              1993 URS4 Avant Emerald Green 350+bhp
              1991 Ford Sierra Sapphire 4x4 in Magenta
              BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

              Comment

              • Sleeper_Avant
                S2Forum Fiend
                • Mar 2009
                • 2372
                • Country: England

                #157
                thats was meant to say take then and pey me when you can........... fuchs knows what happened there! ha!
                1993 URS4 Avant Emerald Green 350+bhp
                1991 Ford Sierra Sapphire 4x4 in Magenta
                BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

                Comment

                • Acidburn
                  S2Forum Obsessed
                  • Jun 2007
                  • 13459
                  • Country: United Kingdom

                  #158
                  lmao

                  Comment

                  • Sleeper_Avant
                    S2Forum Fiend
                    • Mar 2009
                    • 2372
                    • Country: England

                    #159
                    pay not pey........ **** it im off to bed, far too much Kronenbourg tonight *hic*
                    1993 URS4 Avant Emerald Green 350+bhp
                    1991 Ford Sierra Sapphire 4x4 in Magenta
                    BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

                    Comment

                    • Acidburn
                      S2Forum Obsessed
                      • Jun 2007
                      • 13459
                      • Country: United Kingdom

                      #160
                      lol sounds it, you should have been down working on the car

                      Comment

                      • Sleeper_Avant
                        S2Forum Fiend
                        • Mar 2009
                        • 2372
                        • Country: England

                        #161
                        i had 8 hours on the car yesterday what more do you want?!

                        anyway cant do owt untill i get more parts delivered and stuff off spink
                        1993 URS4 Avant Emerald Green 350+bhp
                        1991 Ford Sierra Sapphire 4x4 in Magenta
                        BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

                        Comment

                        • Sleeper_Avant
                          S2Forum Fiend
                          • Mar 2009
                          • 2372
                          • Country: England

                          #162
                          gearbox mounts fabricated today.......

                          VERY happy how these turned out

                          VERY hard work and labour intensive

                          consists of 3 pieces:
                          o/s gearbox bracket
                          n/s gearbox bracket
                          link bracket that will mount to chassis mount via same style bush x2 as engine mounts

                          have my son all weekend so cant get oily untill monday, well looking forward to bolting these in place!

                          make the chassis mount (10 mins work if i take my time)

                          bolt the 2 parts together

                          then hopefully collect my shortened prop on tuesday

                          then rip the engine and box back out for the last time of the dummy build

                          getting close, i can taste the unburnt fuel as it fires up just thinking about it....... mmmmmmmmmmmmmmmmm
                          1993 URS4 Avant Emerald Green 350+bhp
                          1991 Ford Sierra Sapphire 4x4 in Magenta
                          BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

                          Comment

                          • Sleeper_Avant
                            S2Forum Fiend
                            • Mar 2009
                            • 2372
                            • Country: England

                            #163
                            oh, i take it you want to see pictures..............

                            beg me, go on....beg me lol


                            ok

                            pics












                            i hope you appreciate the fabrication that went into these mounts, i love them!
                            1993 URS4 Avant Emerald Green 350+bhp
                            1991 Ford Sierra Sapphire 4x4 in Magenta
                            BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

                            Comment

                            • Kieron20V
                              S2Forum Extremist
                              • Mar 2008
                              • 1505
                              • Home: England Current: United Kingdom

                              #164
                              Glad youre back on with this Sean. Good to see some progress.
                              1994 URS4 Avant RS2+

                              Comment

                              • Sleeper_Avant
                                S2Forum Fiend
                                • Mar 2009
                                • 2372
                                • Country: England

                                #165
                                need to be on this very very quickly before the 20th of next month as i will then have 6 days to clear it out so all mechanical fab work must be done
                                1993 URS4 Avant Emerald Green 350+bhp
                                1991 Ford Sierra Sapphire 4x4 in Magenta
                                BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

                                Comment

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