A little something to keep me busy

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  • K Simmonds
    S2Forum Zealot
    • Dec 2007
    • 7627
    • Country: Wales

    #136
    Originally posted by Tractor Dave
    So, Ford Tractor blue is err, well a little too blue. Guess the shed will be getting a new coat soon.


    The adjusters for the tie rods cleaned up ok. The centre 17mm part is a bit mangled. I cleaned it up as best as possible. These are M16 and bigger than on the S2. I couldn't find replacements.


    I broke my home made tool for tightening the strut cap. I was trying to undo the caps which were rusted on. Maybe using the impact gun wasn't such a good idea?
    The new version is much stronger. It's a ground down tractor wheel nut.





    Sent from my iPhone using Tapatalk
    I've made a near identical tool to yours for doing the strut to cap's, did a pretty industrial job of it so I can put an impact gun on it, haven't failed to undo one with minimal effort since.

    As above heat gun with care and persistence with that oil pipe.
    1990 B3 2.0 80 quattro.
    1992 C4 2.8 Avant quattro
    1994 MTM RS2.
    1998 B5 TDI quattro Sport.
    2000 B5 TQS.

    Comment

    • Tractor Dave
      S2Forum Zealot
      • Dec 2017
      • 5984
      • Country: Wales

      #137
      Boiling water and some grease did the trick. As usual, I've gone belt and braces. The hose is designed to go without clips but better safe than sorry.




      I dropped the oil in the diff out. It was grubby.


      I pre filled the oil filter and put some semi synthetic oil in. This will be changed after a 100 miles or so and will be used as my clean out oil.




      I always feel nervous when there is no oil in the engine. This is despite a note on the key and the battery being disconnected.

      Now onto front brake lines. The front nearside needs replacing and I will make a new piece from the abs pump.


      The front off side will just get a short section.


      Sent from my iPhone using Tapatalk
      Nothelle S2 Avant
      Black Ur project
      Silver Rs2 Project gone
      Ocianic Ur project gone
      S2 Coupe project gone
      Urs6 plus project gone

      Comment

      • Tractor Dave
        S2Forum Zealot
        • Dec 2017
        • 5984
        • Country: Wales

        #138
        The front nearside went really well. I'm pleased how it turned out.




        The off side was more difficult. I couldn't get the original pipe to flare. It's just too hard. To replace the whole pipe back to the abs pump is a real pain as access along to bulkhead is difficult.
        I've used a stainless joint. I've had problems getting these to seal before. We will see how it goes.




        Don't forget the grommet!


        Sent from my iPhone using Tapatalk
        Nothelle S2 Avant
        Black Ur project
        Silver Rs2 Project gone
        Ocianic Ur project gone
        S2 Coupe project gone
        Urs6 plus project gone

        Comment

        • B5NUT
          S2Forum Extremist
          • Sep 2021
          • 1071
          • Country: United Kingdom

          #139
          I found the hand held flaring tool to be very hit or miss. In the end I got a vice mounted tool and it's been perfect. My stainless joints have been fine, shame they were so expensive.

          Comment

          • Tractor Dave
            S2Forum Zealot
            • Dec 2017
            • 5984
            • Country: Wales

            #140
            Originally posted by B5NUT
            I found the hand held flaring tool to be very hit or miss. In the end I got a vice mounted tool and it's been perfect. My stainless joints have been fine, shame they were so expensive.
            My little hand flare tool has been brilliant. Never tried it on steel mind. I do have a vice flare tool but it's not going to help here. The stainless fitting seems to need to be extremely tight before anything happens.
            Nothelle S2 Avant
            Black Ur project
            Silver Rs2 Project gone
            Ocianic Ur project gone
            S2 Coupe project gone
            Urs6 plus project gone

            Comment

            • Tractor Dave
              S2Forum Zealot
              • Dec 2017
              • 5984
              • Country: Wales

              #141
              Cv joints and driveshafts day.
              They are quite rough.


              And split inner side.


              Can anyone confirm the outer front cv boot part number? 7Zap seems to think these are the same as S2 but the joint diameter looks bigger to me. The gkn ones I have seem a bit small.


              Sent from my iPhone using Tapatalk
              Nothelle S2 Avant
              Black Ur project
              Silver Rs2 Project gone
              Ocianic Ur project gone
              S2 Coupe project gone
              Urs6 plus project gone

              Comment

              • Tractor Dave
                S2Forum Zealot
                • Dec 2017
                • 5984
                • Country: Wales

                #142
                I didn't get much done today as we had visitors.
                Stripped and treated ready for paint tomorrow.





                Sent from my iPhone using Tapatalk
                Nothelle S2 Avant
                Black Ur project
                Silver Rs2 Project gone
                Ocianic Ur project gone
                S2 Coupe project gone
                Urs6 plus project gone

                Comment

                • Tractor Dave
                  S2Forum Zealot
                  • Dec 2017
                  • 5984
                  • Country: Wales

                  #143
                  I picked up the wheels from the powder place. They came out like new.



                  Sent from my iPhone using Tapatalk
                  Nothelle S2 Avant
                  Black Ur project
                  Silver Rs2 Project gone
                  Ocianic Ur project gone
                  S2 Coupe project gone
                  Urs6 plus project gone

                  Comment

                  • K Simmonds
                    S2Forum Zealot
                    • Dec 2007
                    • 7627
                    • Country: Wales

                    #144
                    Those rims look spot on, very nice indeed.

                    I have the exact same brake pipe flaring tool as that, it's never let me down, even in really tight spots. Though I prefer to use a vice mounted one if possible simply as it's a bit easier, I have a choice of either.
                    1990 B3 2.0 80 quattro.
                    1992 C4 2.8 Avant quattro
                    1994 MTM RS2.
                    1998 B5 TDI quattro Sport.
                    2000 B5 TQS.

                    Comment

                    • steve briance
                      S2Forum Extremist
                      • Aug 2014
                      • 1455
                      • Country: United Kingdom

                      #145
                      What brand is the handheld pipe flare tool?

                      I got one a while back after hearing so many positive reviews...

                      I expect it was my own fault for not spending more but, the rubbish that turned up got sent straight back again.

                      It wasn't a case of it not being as durable as known brands, it was just so poorly made it would never work - the flare recess in the fixed half of the dye was machined off centre so every test flare ended up looking like a frenchmans hat sliding off his head!

                      Comment

                      • Tractor Dave
                        S2Forum Zealot
                        • Dec 2017
                        • 5984
                        • Country: Wales

                        #146
                        It's a British made one. I will check tomorrow
                        Nothelle S2 Avant
                        Black Ur project
                        Silver Rs2 Project gone
                        Ocianic Ur project gone
                        S2 Coupe project gone
                        Urs6 plus project gone

                        Comment

                        • Nuvo
                          S2Forum Possessed
                          • Nov 2003
                          • 3825

                          #147
                          Sykes Pickavant maybe?

                          Comment

                          • K Simmonds
                            S2Forum Zealot
                            • Dec 2007
                            • 7627
                            • Country: Wales

                            #148
                            Originally posted by Tractor Dave
                            It's a British made one. I will check tomorrow
                            Yeah, mines UK manufactured as well. Will check the brand tomorrow, it's a nice tool. Could be Sykes Pickavant as Nuvo suggests but not sure, it's that sort of quality. Probably done over 100 joints with mine over the years, the only time it's made a mess is when I've been rushing and not set it up correctly.
                            1990 B3 2.0 80 quattro.
                            1992 C4 2.8 Avant quattro
                            1994 MTM RS2.
                            1998 B5 TDI quattro Sport.
                            2000 B5 TQS.

                            Comment

                            • Tractor Dave
                              S2Forum Zealot
                              • Dec 2017
                              • 5984
                              • Country: Wales

                              #149
                              No makers name on it. Just says made in England and I've lost the instructions
                              Nothelle S2 Avant
                              Black Ur project
                              Silver Rs2 Project gone
                              Ocianic Ur project gone
                              S2 Coupe project gone
                              Urs6 plus project gone

                              Comment

                              • steve briance
                                S2Forum Extremist
                                • Aug 2014
                                • 1455
                                • Country: United Kingdom

                                #150
                                Sykes seems to get the vote ​​​​​​

                                Thanks all, lesson learnt!

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