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  • Tractor Dave
    S2Forum Zealot
    • Dec 2017
    • 5984
    • Country: Wales

    #211
    And anyone have a spare rear shock top bush?
    Someone has cut through this one at some point. As this is the side that has the newish shock I suspect they couldn't undo the top nut.





    Sent from my iPhone using Tapatalk
    Nothelle S2 Avant
    Black Ur project
    Silver Rs2 Project gone
    Ocianic Ur project gone
    S2 Coupe project gone
    Urs6 plus project gone

    Comment

    • Tractor Dave
      S2Forum Zealot
      • Dec 2017
      • 5984
      • Country: Wales

      #212
      All the welding done today.
      With a chunk out I was able to reach all the hidden rust and get it clean and treated.
      My welding isn't that neat but it's strong. Once painted and seam sealed you won't even know it's there.





      Sent from my iPhone using Tapatalk
      Nothelle S2 Avant
      Black Ur project
      Silver Rs2 Project gone
      Ocianic Ur project gone
      S2 Coupe project gone
      Urs6 plus project gone

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      • GT500
        S2Forum Fiend
        • Jun 2006
        • 2181
        • Country: United Kingdom

        #213
        Good work Dave. Just been catching up on this. My URS6 is my favourite of the lot. Far better car than the RS2. I was super lucky and saw mine on mobil.de rhd in Spain. Made it cheap and zero rust!!!
        Rob..
        94 RS2 Noggy,LHD,MTM map,18"cup 1s,245/35/18,Bilsteins,RS2 H&Rs,Cup splitter.
        87 UR 20v ABY
        97 S6 Avant
        96 A6 C4 2.5 TDI quattro avant,Ming,Wietec/eibach,chipped
        1967 Ford Mustang,Eleanor,460ci v8

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        • Tractor Dave
          S2Forum Zealot
          • Dec 2017
          • 5984
          • Country: Wales

          #214
          I collected the parts from the powder coat place. All came out lovely.


          Everything underneath has had two coats of Zinc and seam sealer.


          I just hope I can remember how it all goes back together.


          Sent from my iPhone using Tapatalk
          Nothelle S2 Avant
          Black Ur project
          Silver Rs2 Project gone
          Ocianic Ur project gone
          S2 Coupe project gone
          Urs6 plus project gone

          Comment

          • Tractor Dave
            S2Forum Zealot
            • Dec 2017
            • 5984
            • Country: Wales

            #215
            Originally posted by GT500
            Good work Dave. Just been catching up on this. My URS6 is my favourite of the lot. Far better car than the RS2. I was super lucky and saw mine on mobil.de rhd in Spain. Made it cheap and zero rust!!!
            A Urs6 is rare in Spain, let alone a rhd one!
            Nothelle S2 Avant
            Black Ur project
            Silver Rs2 Project gone
            Ocianic Ur project gone
            S2 Coupe project gone
            Urs6 plus project gone

            Comment

            • Tractor Dave
              S2Forum Zealot
              • Dec 2017
              • 5984
              • Country: Wales

              #216
              The rear hubs got cleaned. I don't tend to send these for sandblasting as I like to make sure the bearing surface isn't damaged or scored in any way.



              Sent from my iPhone using Tapatalk
              Nothelle S2 Avant
              Black Ur project
              Silver Rs2 Project gone
              Ocianic Ur project gone
              S2 Coupe project gone
              Urs6 plus project gone

              Comment

              • Tractor Dave
                S2Forum Zealot
                • Dec 2017
                • 5984
                • Country: Wales

                #217
                And then a coat of Bilt epoxy underneath.


                The chassis legs and sills got their wax topped up with this stuff which I like.



                Sent from my iPhone using Tapatalk
                Nothelle S2 Avant
                Black Ur project
                Silver Rs2 Project gone
                Ocianic Ur project gone
                S2 Coupe project gone
                Urs6 plus project gone

                Comment

                • K Simmonds
                  S2Forum Zealot
                  • Dec 2007
                  • 7627
                  • Country: Wales

                  #218
                  That's looking great Dave, fair play I reckon you've probably rescued that car as paying a restoration specialist to do all that work would have cost an absolute fortune! I don't expect your doing it for free, but still I hope the owner appreciates just how much work has gone into this one. Dealing with that sort of corrosion is a horrid, dirty and very time consuming job, still looks like your on the home straight now.
                  1990 B3 2.0 80 quattro.
                  1992 C4 2.8 Avant quattro
                  1994 MTM RS2.
                  1998 B5 TDI quattro Sport.
                  2000 B5 TQS.

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                  • Tractor Dave
                    S2Forum Zealot
                    • Dec 2017
                    • 5984
                    • Country: Wales

                    #219
                    Cheers matey
                    Nothelle S2 Avant
                    Black Ur project
                    Silver Rs2 Project gone
                    Ocianic Ur project gone
                    S2 Coupe project gone
                    Urs6 plus project gone

                    Comment

                    • Tractor Dave
                      S2Forum Zealot
                      • Dec 2017
                      • 5984
                      • Country: Wales

                      #220
                      The good thing about using epoxy is that it dries very quickly.
                      So then the final coat. I like this stuff as it's self healing.


                      All done.



                      On to rear driveshafts.
                      They are very rusty.


                      And rear shock parts that haven't been powder coated.


                      They will be painted in epoxy.

                      Just waiting for a few more parts to arrive then I can make a start on re building. I have a complete set of Verkline bushes coming in street hardness and a few parts from Tradition and Merlin. I also had to order new outer cv joints for the rear as they were knackered. I've got SKF ones coming direct from their website. They were actually cheaper than anyone on eBay!

                      Now. Calling Urs6 owners. Anyone put a fuel tank back in? It seems very tight and complicated with the filler neck. Any advice would be appreciated.


                      Sent from my iPhone using Tapatalk
                      Nothelle S2 Avant
                      Black Ur project
                      Silver Rs2 Project gone
                      Ocianic Ur project gone
                      S2 Coupe project gone
                      Urs6 plus project gone

                      Comment

                      • GT500
                        S2Forum Fiend
                        • Jun 2006
                        • 2181
                        • Country: United Kingdom

                        #221
                        Mr Partridge Will be a long to answer this but he says you’re in luxury. He did his on his own on axle stands.
                        Rob..
                        94 RS2 Noggy,LHD,MTM map,18"cup 1s,245/35/18,Bilsteins,RS2 H&Rs,Cup splitter.
                        87 UR 20v ABY
                        97 S6 Avant
                        96 A6 C4 2.5 TDI quattro avant,Ming,Wietec/eibach,chipped
                        1967 Ford Mustang,Eleanor,460ci v8

                        Comment

                        • Tractor Dave
                          S2Forum Zealot
                          • Dec 2017
                          • 5984
                          • Country: Wales

                          #222
                          Originally posted by GT500
                          Mr Partridge Will be a long to answer this but he says you’re in luxury. He did his on his own on axle stands.
                          I know. The lift makes things much easier but I too have done cars under axle stands before I could afford a lift. Never again
                          Nothelle S2 Avant
                          Black Ur project
                          Silver Rs2 Project gone
                          Ocianic Ur project gone
                          S2 Coupe project gone
                          Urs6 plus project gone

                          Comment

                          • AndyP
                            S2Forum Zealot
                            • Feb 2004
                            • 6049
                            • Country: England

                            #223
                            Originally posted by Tractor Dave

                            I know. The lift makes things much easier but I too have done cars under axle stands before I could afford a lift. Never again
                            Sorry no sympathy here, man up and get it fitted

                            I did mine with the subframe on too!
                            sigpic
                            1991 Audi S2 3B - 2.5 Stroker engine
                            1997 A6 2.5TDi quattro avant - C4
                            1976 RD250E / 350LC cafe racer

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                            • Tractor Dave
                              S2Forum Zealot
                              • Dec 2017
                              • 5984
                              • Country: Wales

                              #224
                              Ok. Sound advice. I did man up and fitted the tank. In the process I worked out how it was done in the factory.
                              Fit the tank with the rubber sleeve and tighten the tank side only. Make sure the jubilee clip screw on the filler neck side is facing down.
                              Now fit the gasket around the filler opening and install the metal ring.
                              Then carefully pass the filler neck through the filler hole, throughout the chassis leg hole and into the tank whilst rotating anti clockwise. When the screw hole meets up, you have reached base. Now tighten the filler neck jubilee from under the car. It's wasn't so difficult after all.





                              Before fitting, I obviously replaced the fuel pump and pipes. My length of wood trick wouldn't work in re fitting the basket so I found this method gave the necessary leverage to rotate clockwise to re engage.



                              Sent from my iPhone using Tapatalk
                              Nothelle S2 Avant
                              Black Ur project
                              Silver Rs2 Project gone
                              Ocianic Ur project gone
                              S2 Coupe project gone
                              Urs6 plus project gone

                              Comment

                              • Tractor Dave
                                S2Forum Zealot
                                • Dec 2017
                                • 5984
                                • Country: Wales

                                #225
                                Today was brake and fuel pipe fitting day.


                                Brake pipes all went well.


                                Then onto fuel lines. I'm not very impressed with this tool which I bought specifically to flare 8mm pipe (fuel lines). I failed to make a decent flare. Angry. Draper quality isn't what it used to be.

                                So I will resort to doing what I used to do before I got the tool. Take them to my friend who has a proper tool.


                                Sent from my iPhone using Tapatalk
                                Nothelle S2 Avant
                                Black Ur project
                                Silver Rs2 Project gone
                                Ocianic Ur project gone
                                S2 Coupe project gone
                                Urs6 plus project gone

                                Comment

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