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My S2 coupe

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  • Looks like it's all coming together nicely (insert Hannibal Smith smoking an 'I love it when a plan comes together' cigar emoticon)
    Cheers'en, AndyC
    1994 ABY Coupe - Projekt Alpinweiss

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    • Tonight's progress.




      Tomorrow's plan of action is to fit the pick up pipe, re-check the torque of the bottom end and fit the sump.
      Hopefully after that I'll get the clutch and flywheel fitted then get both the engine and box back in the car!

      More photo's then!
      96 S2 aby Coupe. Rebuild Project
      96 mk3 golf tdi daily.

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      • almost plumbed in.

        96 S2 aby Coupe. Rebuild Project
        96 mk3 golf tdi daily.

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        • Quite a bit more put back together but by the end of the evening I couldn't help my self and had to get trial some bits and bobs!






          Still to do is,

          -rebuild the PAS pump
          -Make a cross member for the intercooler
          -Make all the intercooler pipe work
          -Fit and route new oil cooler and lines
          -Re-build the front subframe
          -Modify and fit downpipe
          -Re-fit prop
          -refit exhaust and prop heatshields
          -Fit exhaust system
          -Finish fitting brakes and source rear brake setup

          + hold load of other things but its too late to think about everything.
          More soon!
          96 S2 aby Coupe. Rebuild Project
          96 mk3 golf tdi daily.

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          • Nice manifold plate!

            Sent from my GT-I9300 using Tapatalk 2
            1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

            1994 Audi 80 - 2.0 8v (slow but reliable!)

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            • Haha thanks to you!
              96 S2 aby Coupe. Rebuild Project
              96 mk3 golf tdi daily.

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              • Mmmm shiney
                Looking good Tim, what intercooler are you going to use?
                Panthero Coupé quattro 20vt
                Indigo ABY coupé
                Imola B6 S4 Avant

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                • I don't know what make the cooler is but its alot bigger than standard and was cheap so I';me sure it will do, If not I'll run a standard one until I can get my hands on something like a Wagner one.
                  96 S2 aby Coupe. Rebuild Project
                  96 mk3 golf tdi daily.

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                  • Decided against running the big cooler I have, it's too big and I don't really want to have to cut the bumper away so for now I'll tidy up the original one and run that until I decide to go ahead and go for more power.

                    Today's work:
                    Finished rebuilding the PAS pump.
                    Built and fitted the front subframe and lower arms.
                    Fitted front driveshafts.
                    Fitted propshaft.
                    Fitted driveshaft and propshaft guards.
                    Fitted front brakes
                    Tidied and secured the last of the wiring and hoses

                    Pictures to follow.

                    96 S2 aby Coupe. Rebuild Project
                    96 mk3 golf tdi daily.

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                    • Originally posted by TimE-J View Post
                      oooo thats nice....

                      out of curiosity, is the sump on?....I noticed that the main studs stand proud wuite a bit and I remember having a small fouling of the studs on the sump pan at one end....the rear crank seal end if memory is correct....


                      just a thought dude...saves butchering your sump....

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                      • Yes the oil cap does look great, thanks again for sorting these out!

                        The sump is on but I didn't notice any fouling with the studs. The only thing I noticed with the studs is that obviously one doesn't stick out as much as the rest because its shortened. I'll have another look when I'm up there tomorrow after work to make sure everything is ok.
                        96 S2 aby Coupe. Rebuild Project
                        96 mk3 golf tdi daily.

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                        • Originally posted by TimE-J View Post
                          Yes the oil cap does look great, thanks again for sorting these out!

                          The sump is on but I didn't notice any fouling with the studs. The only thing I noticed with the studs is that obviously one doesn't stick out as much as the rest because its shortened. I'll have another look when I'm up there tomorrow after work to make sure everything is ok.
                          it was something I had noticed on the sump I bought....there was deep marks in the casting and it matched the stud pattern....it has also been noted on other builds I have helped with....

                          just wanted to share best practices...

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                          • Yeh thanks for the heads up, I'll have another look tomorrow night. I think I'll have to borrow the bore scope from work as I dont want to take the sump off again.
                            96 S2 aby Coupe. Rebuild Project
                            96 mk3 golf tdi daily.

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                            • you'll not see it due to the baffling plates in the sump....if it closed up alright, you should be fine...

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                              • Oh, well it did close up but now you've got me thinking...
                                96 S2 aby Coupe. Rebuild Project
                                96 mk3 golf tdi daily.

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