UrS4 2.2T Avant project

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  • Thuppu
    S2Forum Freak
    • Sep 2010
    • 4115
    • Country: Finland

    #106
    My cone filter is plugged straight on the maf body, so I tried to put a tube before the MAF with a grid like the stock intake has, but no difference in the idle. Idea was to stabilize the air flow so the MAF can read it properly...




    Also go the front struts modded for the HP2 brakes. Had a pair of ufo-struts laying around so it was easy to work with them and have the car in use whole time. The struts got new bearings and had to cut one fastening away and bore the holes bigger on the two others. Had to weld 2,5mm shimms on them also so the brake disc is centralized with the caliper.




    Audi UrS4 Avant 2.5 20vt - twincharged - Project
    Audi 80q B4 Sedan 2.2 20vt - Daily user
    BMW 320d Touring e91 M-Sport - Daily user
    BMW 740iA e38 - Project

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    • Thuppu
      S2Forum Freak
      • Sep 2010
      • 4115
      • Country: Finland

      #107
      Got the HP2 brakes fitted on today. Quite a huge difference to the UFO's in stopping power. Still theese are small brakes compared to 4/6/8 pot brembo brakes but I need to fit on the 16" winter wheels and ice track wheels so these HP2's are good for my purpose.






      Audi UrS4 Avant 2.5 20vt - twincharged - Project
      Audi 80q B4 Sedan 2.2 20vt - Daily user
      BMW 320d Touring e91 M-Sport - Daily user
      BMW 740iA e38 - Project

      Comment

      • Thuppu
        S2Forum Freak
        • Sep 2010
        • 4115
        • Country: Finland

        #108
        Last weekend the brakes got a complete test run on our Audi club(ACF) trackday. They are superb compared to the UFO brakes, totally different. Really nice update.

        Overall the car and the engine worked like a charm exept the idle issue and that a turbo hose popped off a couple of times. The car is not mapped yet so I also had to take it quite easy and didn't use high rpm's.



        Thanks to Duke and Porkkis about the pics.






        Audi UrS4 Avant 2.5 20vt - twincharged - Project
        Audi 80q B4 Sedan 2.2 20vt - Daily user
        BMW 320d Touring e91 M-Sport - Daily user
        BMW 740iA e38 - Project

        Comment

        • quattrostyle
          S2Forum Zealot
          • Oct 2006
          • 6229
          • Country: Netherlands

          #109
          you can even go to 15'' for the winter wheels if you want. I've fitted HP2's to my V8 but the stopping power is a lot worse since then, I'm afraid the master cylinder is broken

          Comment

          • Thuppu
            S2Forum Freak
            • Sep 2010
            • 4115
            • Country: Finland

            #110
            Maybe you still have air in the system?

            Audi UrS4 Avant 2.5 20vt - twincharged - Project
            Audi 80q B4 Sedan 2.2 20vt - Daily user
            BMW 320d Touring e91 M-Sport - Daily user
            BMW 740iA e38 - Project

            Comment

            • quattro84
              S2Forum Maniac
              • Mar 2006
              • 947
              • Country: Netherlands

              #111
              Why do the hoses pop off? Did you bolt the pipes to the chassis to stop them from moving? De-grease all contact surfaces including the silicone sleeves with brake cleaner and fit & torque the clamps still wet from the cleaner and they will stick like **** on a public restroom toilet bowl!

              Comment

              • Thuppu
                S2Forum Freak
                • Sep 2010
                • 4115
                • Country: Finland

                #112
                I did a roller-machine with wich I made extensions on the boost pipes so the hoses don't pop off, but there is a 2"->3" reducer pipe that proceeds directly from the turbo kompressor outlet and it don't have the extension on the 2" side because the roller wheel didn't fit in it. Have to weld a extension on it...


                Audi UrS4 Avant 2.5 20vt - twincharged - Project
                Audi 80q B4 Sedan 2.2 20vt - Daily user
                BMW 320d Touring e91 M-Sport - Daily user
                BMW 740iA e38 - Project

                Comment

                • quattrostyle
                  S2Forum Zealot
                  • Oct 2006
                  • 6229
                  • Country: Netherlands

                  #113
                  Originally posted by Thuppu
                  Maybe you still have air in the system?
                  doens't look like it, let the air out twice now and there is no more air coming from the calipers had a block of wood on the pedal but it slipped off, didn't press the pedal to the bottom after that but I still think it could be the MC

                  Comment

                  • Thuppu
                    S2Forum Freak
                    • Sep 2010
                    • 4115
                    • Country: Finland

                    #114
                    Have you tried a vacum pump to bleed the calipers and lines? Sometimes the air don't want to come out.

                    Audi UrS4 Avant 2.5 20vt - twincharged - Project
                    Audi 80q B4 Sedan 2.2 20vt - Daily user
                    BMW 320d Touring e91 M-Sport - Daily user
                    BMW 740iA e38 - Project

                    Comment

                    • quattrostyle
                      S2Forum Zealot
                      • Oct 2006
                      • 6229
                      • Country: Netherlands

                      #115
                      did it both times with an easybleed that normally works perfect.

                      Comment

                      • Thuppu
                        S2Forum Freak
                        • Sep 2010
                        • 4115
                        • Country: Finland

                        #116
                        Today I finally pass the MOT. Had problems with the handbrake. We change the handbrake wires and got the brakes working. The wires was totally jammed. The left caliper had also a issue with mechanism but I put a stiff spring on it that pulls it back...

                        I put the Comp Turbo for sale, I propably go for something else on this one. If someone is interested contact with PM.

                        By the way, just ordered a set of EV14 injectors...

                        Audi UrS4 Avant 2.5 20vt - twincharged - Project
                        Audi 80q B4 Sedan 2.2 20vt - Daily user
                        BMW 320d Touring e91 M-Sport - Daily user
                        BMW 740iA e38 - Project

                        Comment

                        • Thuppu
                          S2Forum Freak
                          • Sep 2010
                          • 4115
                          • Country: Finland

                          #117
                          Recieved a package today...






                          Got also the EV14's some time ago.


                          Audi UrS4 Avant 2.5 20vt - twincharged - Project
                          Audi 80q B4 Sedan 2.2 20vt - Daily user
                          BMW 320d Touring e91 M-Sport - Daily user
                          BMW 740iA e38 - Project

                          Comment

                          • europeanme
                            S2Forum Possessed
                            • Oct 2005
                            • 3817
                            • Country: United Kingdom

                            #118
                            looks spot on Thomas...

                            what do you hope to get from the Holset turbo?...

                            Mike

                            Comment

                            • Thuppu
                              S2Forum Freak
                              • Sep 2010
                              • 4115
                              • Country: Finland

                              #119
                              If all goes like assumed... 600-650hp.

                              Audi UrS4 Avant 2.5 20vt - twincharged - Project
                              Audi 80q B4 Sedan 2.2 20vt - Daily user
                              BMW 320d Touring e91 M-Sport - Daily user
                              BMW 740iA e38 - Project

                              Comment

                              • europeanme
                                S2Forum Possessed
                                • Oct 2005
                                • 3817
                                • Country: United Kingdom

                                #120


                                hence your selling of the Comp...

                                are you running an aftermarket ecu??

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