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  • I found the problem.
    No o ring at all! Just sealant.
    I will have to have a word with my engine rebuild mate.

    I’ve posted the old one to Alex so he can do some more engineering magic.



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    Nothelle S2 Avant
    Black Ur project
    Ocianic Ur project gone
    S2 Coupe project gone
    Urs6 plus project gone

    Comment


    • Nice one! I did wonder. Has he put a head gasket between the head and the block?

      Comment


      • Originally posted by steve briance
        Nice one! I did wonder. Has he put a head gasket between the head and the block?
        I hope so!


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        Nothelle S2 Avant
        Black Ur project
        Ocianic Ur project gone
        S2 Coupe project gone
        Urs6 plus project gone

        Comment


        • I need some help identifying these wires and where they go.

          These one come out by the front nearside headlamp.



          And these ones in the engine on the nearside. I haven’t plugged anything to the radiator yet. Looks like the three pin one might fit but it’s a bit short to reach. Have I routed them the wrong way?




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          Nothelle S2 Avant
          Black Ur project
          Ocianic Ur project gone
          S2 Coupe project gone
          Urs6 plus project gone

          Comment


          • The 3 pin flat connector looks like the otter switch (bottom of main rad) for some reason the wiring to this is always tight..

            The other one may be for something on the AC rad?

            S2 Coupe 3B Project


            Ur quattro restoration

            S2 Avant

            Boost is the new rock and roll!
            sigpic

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            • Is the pink 3pin one the speedo sensor that goes on the gearbox output flange?
              sigpic
              1991 Audi S2 3B - 2.5 Stroker engine
              1997 A6 2.5TDi quattro avant - C4
              1976 RD250E / 350LC cafe racer

              Comment


              • In the engine bay.
                Have you got the after run pump plugged in?
                Evap valve below throttle body?

                S2 Coupe 3B Project


                Ur quattro restoration

                S2 Avant

                Boost is the new rock and roll!
                sigpic

                Comment


                • Originally posted by AndyP
                  Is the pink 3pin one the speedo sensor that goes on the gearbox output flange?
                  Could be as it has the correct steel clip on the cable

                  S2 Coupe 3B Project


                  Ur quattro restoration

                  S2 Avant

                  Boost is the new rock and roll!
                  sigpic

                  Comment


                  • Originally posted by newsh View Post
                    In the engine bay.
                    Have you got the after run pump plugged in?
                    Evap valve below throttle body?
                    Yes and yes.
                    Nothelle S2 Avant
                    Black Ur project
                    Ocianic Ur project gone
                    S2 Coupe project gone
                    Urs6 plus project gone

                    Comment


                    • Originally posted by newsh View Post

                      Could be as it has the correct steel clip on the cable
                      I think it is the speedo pick up. Don't think I've connected that yet. I will have another look tomorrow.
                      Nothelle S2 Avant
                      Black Ur project
                      Ocianic Ur project gone
                      S2 Coupe project gone
                      Urs6 plus project gone

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                      • What wires go to the air con compressor? I haven't got one to check the connections on. Could it be the other wires in the first pic above? Or maybe an alarm box? Don't have one of those either.
                        Nothelle S2 Avant
                        Black Ur project
                        Ocianic Ur project gone
                        S2 Coupe project gone
                        Urs6 plus project gone

                        Comment


                        • The thee wires are connected to a relay plate. The 3pin is for the radiator
                          Attached Files

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                          • The other stuff you can see on the picture
                            Attached Files

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                            • Thanks rxl. That explains a lot. What is the relay plate for and where does it bolt to the car?
                              Nothelle S2 Avant
                              Black Ur project
                              Ocianic Ur project gone
                              S2 Coupe project gone
                              Urs6 plus project gone

                              Comment


                              • Ah yes I didn’t see the third wire with the cable lug, it’s actually not a relay plate it’s a resistor plate for the different fan speeds

                                S2 Coupe 3B Project


                                Ur quattro restoration

                                S2 Avant

                                Boost is the new rock and roll!
                                sigpic

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