Project 450 - Will it be enough!

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  • Rocco
    S2Forum Zealot
    • Aug 2007
    • 6393
    • Country: Spain

    #241
    Jonas, i love your car and all your upgrade exterior/interior mods
    RED Mitsubishi Lancer Evolution VI TME nº 16 of 250
    BLACK Mitsubishi Lancer Evolution VI TME nº 189 of 250
    LWB Audi Sport Quattro project

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    • Jonas_R
      S2Forum Possessed
      • Jan 2004
      • 3780
      • Country: Denmark

      #242
      @Rocco:

      Thanks mate.

      @Bram
      Been thinking about changing the fuel lines. I guess I would need to source a ABY/ADU set?

      Also had to do some adjustments to the rotor cap. Removed the black plastic cap and grinded some of the red inner part. I guess it dont matter since I aint really using the rotor cap. Also had to use the bracket to hold the heat shield since it won't fit in the holes on the intake pipe.



      Just a shot of the engine after it was all finished, just need to redo the polish of the intake pipe.


      Also d
      Sleeper S2 Avant +450

      A6 Avant 2.7t Stage 3

      Audi S2 Coupe RS2'ed

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      • Jonas_R
        S2Forum Possessed
        • Jan 2004
        • 3780
        • Country: Denmark

        #243
        Starting to install my Eboost2

        Began installing my Eboost2 today:

        Had to get the wastegate cap welded shut because it was leaking. But sadly it is leaking through the a little hole in the welding (see circle).
        So need to get it welded again or perhaps I could use some kinda silicone based sealer. Any suggestions?



        Installed the new Eboost solonoid valve, and made this ugly bracket Think I will round the corners and perhaps paint it black.




        And I will put the Eboost gauge here in the left vents, just need to figure how to get holder that will fit in there. I wrote an email to Gerd that makes the tripple gauge holder and asked him if he could make a double gauge holder with one center hole. That would be lovely.

        Sleeper S2 Avant +450

        A6 Avant 2.7t Stage 3

        Audi S2 Coupe RS2'ed

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        • S2central.net
          Retired OG Mod
          • Jul 2003
          • 16590
          • Country: Northern Ireland

          #244
          Are you going to go single or dual port on this ?

          I totally forgot I have the eBoost valve in the garage to try sometime - just as heavier duty replacement for WGFV.
          Paul Nugent
          Webmaster http://S2central.net
          Administrator http://S2forum.com

          1994 S2 Coupe ABY - aka Project Lazarus
          2001 A6 allroad 2.5TDi - family tank
          2003 S4 Avant 4.2 V8 - daily burble

          Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

          There are only 10 kinds of people that understand binary - those that do, and those that don't

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          • Jonas_R
            S2Forum Possessed
            • Jan 2004
            • 3780
            • Country: Denmark

            #245
            I'm going to run it as a dual port setup, that is way I need that bloddy wastegate cap to be airthight
            Sleeper S2 Avant +450

            A6 Avant 2.7t Stage 3

            Audi S2 Coupe RS2'ed

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            • Jonas_R
              S2Forum Possessed
              • Jan 2004
              • 3780
              • Country: Denmark

              #246
              Anybody that has a good suggestion to how I could mount the Eboost2 gauge in the left vents?
              Sleeper S2 Avant +450

              A6 Avant 2.7t Stage 3

              Audi S2 Coupe RS2'ed

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              • dog_day_sunrise
                S2Forum Hobbyist
                • Mar 2008
                • 23
                • Home: England Current: United Kingdom

                #247
                Originally posted by Jonas_R
                Anybody that has a good suggestion to how I could mount the Eboost2 gauge in the left vents?
                How tidy do you want it looking? If you aren't fussed with mess or want a short-term solution, lodge a X-shape of MDF into the vent and fix it to that. Otherwise, dremel a hole out of the vent grille and glue it in.

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                • Jonas_R
                  S2Forum Possessed
                  • Jan 2004
                  • 3780
                  • Country: Denmark

                  #248
                  Drilling a hole in the vent wont work since the gauge is Ø60 and it is actually bigger then the vent itself.

                  I do like the MDF idea as a temporary solution.
                  Sleeper S2 Avant +450

                  A6 Avant 2.7t Stage 3

                  Audi S2 Coupe RS2'ed

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                  • dog_day_sunrise
                    S2Forum Hobbyist
                    • Mar 2008
                    • 23
                    • Home: England Current: United Kingdom

                    #249
                    If you want a more permanent solution, pain the MDF satin black and glue it in place. How does the gague attatch to wherever it's supposed to be mounted?

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                    • Jonas_R
                      S2Forum Possessed
                      • Jan 2004
                      • 3780
                      • Country: Denmark

                      #250
                      Great news

                      So got the eboost2 installed and a wastegate cap with an intact seal.

                      For now I'm running with stock settings on the eboost2, and I'm using dual port setup that vents to atmosphere.

                      Was out for 30 minutes playing around, only adjusting the set point = max boost pressure.

                      Launch in 3 gear:



                      Launch in 2nd, 3rd and 4th.
                      With motronic I was not able to get the same boost through gears etc. It would go up in 2nd, down in 3rd and so on. However I do need to play around with the eboost2 a bit more to see how I can get the boost hold to be a bit more stable at the top. And perhaps come on a bit faster. But I'm pleased so far



                      Sleeper S2 Avant +450

                      A6 Avant 2.7t Stage 3

                      Audi S2 Coupe RS2'ed

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                      • Jersey90TQ
                        S2Forum Enthusiast
                        • Sep 2007
                        • 145
                        • Country: United States

                        #251
                        Originally posted by Jonas_R
                        Drilling a hole in the vent wont work since the gauge is Ø60 and it is actually bigger then the vent itself.

                        I do like the MDF idea as a temporary solution.
                        why not try a piece of plexi glass as a holder?


                        looking at your graphs and seeing where you want it set..what is that max boost you can run on the turbo with out overspinning it?
                        Pete
                        Audi 90 Quattro (typ B4)
                        AAN swap in progress

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                        • Jonas_R
                          S2Forum Possessed
                          • Jan 2004
                          • 3780
                          • Country: Denmark

                          #252
                          Originally posted by Jersey90TQ
                          why not try a piece of plexi glass as a holder?


                          looking at your graphs and seeing where you want it set..what is that max boost you can run on the turbo with out overspinning it?
                          I gonna make a stainless steel plate, getting it laser cut at work.

                          I can run 1.8 bar peak and I think 1.5-1.6 bar at redline. So not quite there yet, but as mentioned I have not really done any adjustments yet.
                          Sleeper S2 Avant +450

                          A6 Avant 2.7t Stage 3

                          Audi S2 Coupe RS2'ed

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                          • Jonas_R
                            S2Forum Possessed
                            • Jan 2004
                            • 3780
                            • Country: Denmark

                            #253
                            Full boost at just over 3000 RPM

                            Currently running 0.9 bar wastegate spring with dual port setup using eboost2. Running 23 PSI peak at the moment and then 19-20 PSI at redline.

                            Today I vent for a little drive and did some logging with my zeitronix, I wanted to see how fast I could get full boost at 23 PSI.

                            First run is from 2500 RPM in 4th gear and then full throttle and it hits full boost around 3100 RPM



                            2nd run from 2900 RPM in 4th gear and hits full boost at 3300 RPM.



                            3rd run is in 5th gear from 2600 RPM and hits full bost just around 3100 RPM



                            Very pleased with the eboost and much stable boost curve then with the N75.

                            Tomorrow I'm gonna try to do some runs and try to log 100-200 km/h etc. with my new MaxQdata.com software.
                            Sleeper S2 Avant +450

                            A6 Avant 2.7t Stage 3

                            Audi S2 Coupe RS2'ed

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                            • Jonas_R
                              S2Forum Possessed
                              • Jan 2004
                              • 3780
                              • Country: Denmark

                              #254
                              Bought these babies off ebay.com from FiveOMotorsport, 5 brand new light green injectors for the price of 170£ Seems that these are used on the Ford Pickup SVT lightning



                              They also seem to have the 4 hole spray pattern like the RS2 injectors.
                              Sleeper S2 Avant +450

                              A6 Avant 2.7t Stage 3

                              Audi S2 Coupe RS2'ed

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                              • 4WheelDrifter
                                S2Forum Zealot
                                • Oct 2004
                                • 5773
                                • Country: Devon

                                #255
                                Check the impedance of those Ford injectors before you try them.
                                SS

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