UrS4 2.2T Avant project

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  • Melber
    S2Forum Buff
    • May 2009
    • 36
    • Country: Russian Federation

    #511
    Good job. Are you all done with a reserve!

    Comment

    • Jamo
      Retired OG Mod
      • Mar 2004
      • 21750
      • Country: United Kingdom

      #512
      Are you going to do anything to promote air flow to the cooler at that angle?

      Comment

      • Thuppu
        S2Forum Freak
        • Sep 2010
        • 4115
        • Country: Finland

        #513
        Yea, have to do some kind of air guides from the bumper inlet.

        Audi UrS4 Avant 2.5 20vt - twincharged - Project
        Audi 80q B4 Sedan 2.2 20vt - Daily user
        BMW 320d Touring e91 M-Sport - Daily user
        BMW 740iA e38 - Project

        Comment

        • Thuppu
          S2Forum Freak
          • Sep 2010
          • 4115
          • Country: Finland

          #514
          The fuel delivery system starts to take form...



          Yet have to do a chassis plate for the setup, isolated with rubber mounts.

          Audi UrS4 Avant 2.5 20vt - twincharged - Project
          Audi 80q B4 Sedan 2.2 20vt - Daily user
          BMW 320d Touring e91 M-Sport - Daily user
          BMW 740iA e38 - Project

          Comment

          • prj
            S2Forum Zealot
            • Mar 2010
            • 6308
            • Country: Estonia

            #515
            This is complete overkill unless you plan to run it on E85...
            I hope the FPR will manage to hold the 4 bar fuel pressure.
            http://tuner.ee - http://www.facebook.com/tuner.ee

            Comment

            • Thuppu
              S2Forum Freak
              • Sep 2010
              • 4115
              • Country: Finland

              #516
              In the future I hope to run E85, but we don't have it here yet so will go with 98/99 octane for now. I don't want to move a finger anymore because of the fuel system. Many in Finland has used the Mallory 4305M FPR without problems, and also with big power Audi projects.

              What size wire should I use for the electric feed?

              Audi UrS4 Avant 2.5 20vt - twincharged - Project
              Audi 80q B4 Sedan 2.2 20vt - Daily user
              BMW 320d Touring e91 M-Sport - Daily user
              BMW 740iA e38 - Project

              Comment

              • Prosac
                S2Forum Enthusiast
                • Mar 2009
                • 108
                • Country: Germany

                #517
                Hello. I'm most rebuilt.
                Can you tell me which oil adapter you've taken? I find nothing what suits me.
                408kw @ wheel

                Comment

                • Jamo
                  Retired OG Mod
                  • Mar 2004
                  • 21750
                  • Country: United Kingdom

                  #518
                  Good work overkill is good rather have the ability to pump more fuel than the engine can use than too little

                  Comment

                  • Wrath
                    S2Forum Maniac
                    • Jan 2011
                    • 779
                    • Country: Sweden

                    #519
                    Totally agree nice work Thuppu
                    1995 Audi S6 - AAN (~350hp)
                    2008 BMW 530xd (235hp)
                    2008 Hyundai i30 - 1.6 CRDI (89hp)
                    2011 KTM 990 SMR - custom tuned (120whp)

                    Comment

                    • Thuppu
                      S2Forum Freak
                      • Sep 2010
                      • 4115
                      • Country: Finland

                      #520
                      Originally posted by Prosac
                      Hello. I'm most rebuilt.
                      Can you tell me which oil adapter you've taken? I find nothing what suits me.
                      I'm not sure what you mean, but if you ment the oil cooler fittings they are normal industrial fittings with braided teflon hose. If I remember right the thread size on the oilfilter housing(and adapters) was M18x1,5. You can have them made in a local hydraulic store/workshop.

                      Edit.

                      Still have to make a bridge between the pumps, like the 034 style:

                      Last edited by Thuppu; 26 May 2012, 06:56.

                      Audi UrS4 Avant 2.5 20vt - twincharged - Project
                      Audi 80q B4 Sedan 2.2 20vt - Daily user
                      BMW 320d Touring e91 M-Sport - Daily user
                      BMW 740iA e38 - Project

                      Comment

                      • Prosac
                        S2Forum Enthusiast
                        • Mar 2009
                        • 108
                        • Country: Germany

                        #521
                        Ok Thanks. I have also a hx40s of kkd motorsport. search for an oilladapter on the garrett gt oil pipeline.
                        408kw @ wheel

                        Comment

                        • Thuppu
                          S2Forum Freak
                          • Sep 2010
                          • 4115
                          • Country: Finland

                          #522
                          Ok, you mean the turbo oil feed. Did found the adapter for it also from the hydraulics store. Don't remember the threadsize though.

                          Audi UrS4 Avant 2.5 20vt - twincharged - Project
                          Audi 80q B4 Sedan 2.2 20vt - Daily user
                          BMW 320d Touring e91 M-Sport - Daily user
                          BMW 740iA e38 - Project

                          Comment

                          • Thuppu
                            S2Forum Freak
                            • Sep 2010
                            • 4115
                            • Country: Finland

                            #523
                            Any day now... will the engine start... I hope.

                            Made a assembly plate for the pumps and got also the fuel bridge done(needs only the thread for the fuel line adapter). Don't ask how I did the fuel bridge out of a 30x500x1000mm plate... Tools that was used... angle grinde, belt grinder and a bench drill.







                            Intake pipings are done. By-pass and N75 inlets. ISV outlet and watermist nozzles etc...




                            Audi UrS4 Avant 2.5 20vt - twincharged - Project
                            Audi 80q B4 Sedan 2.2 20vt - Daily user
                            BMW 320d Touring e91 M-Sport - Daily user
                            BMW 740iA e38 - Project

                            Comment

                            • europeanme
                              S2Forum Possessed
                              • Oct 2005
                              • 3817
                              • Country: United Kingdom

                              #524
                              nice use of outu kumpu pipework!!...

                              can you make me one?.....

                              c'mon Thomas, don't be shy....get it started.....:mischeif:

                              Comment

                              • Carfreak
                                S2Forum Addict
                                • Apr 2012
                                • 225
                                • Country: Sweden

                                #525
                                Awesome!!! Also want one of that intake piping

                                Comment

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