UrS4 2.2T Avant project

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  • Wrath
    S2Forum Maniac
    • Jan 2011
    • 779
    • Country: Sweden

    #406
    Sounds like all pocket bikes and minibike that was popular a couple of years ago... everything needed to re thighten. Agree totally on the price issue... but how about this cheap as chips tig welder with a proper torch and hose package? Should last a while...
    1995 Audi S6 - AAN (~350hp)
    2008 BMW 530xd (235hp)
    2008 Hyundai i30 - 1.6 CRDI (89hp)
    2011 KTM 990 SMR - custom tuned (120whp)

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    • Thuppu
      S2Forum Freak
      • Sep 2010
      • 4115
      • Country: Finland

      #407
      Originally posted by Wrath
      Sounds like all pocket bikes and minibike that was popular a couple of years ago... everything needed to re thighten. Agree totally on the price issue... but how about this cheap as chips tig welder with a proper torch and hose package? Should last a while...
      The spare parts, torches, nozzles etc. is really sheap for these machines on ebay so no need to buy a expencive torch. I don't see any trouble with the torch that came with the machine.


      Fitted the solid front subrfame bushes today.








      Audi UrS4 Avant 2.5 20vt - twincharged - Project
      Audi 80q B4 Sedan 2.2 20vt - Daily user
      BMW 320d Touring e91 M-Sport - Daily user
      BMW 740iA e38 - Project

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      • fish
        S2Forum Fiend
        • Aug 2007
        • 2333
        • Home: United Kingdom Current: Sweden

        #408
        Does the torch have a flexible neck?
        Audi 80 Competition -94 Daily driver

        www.garaget.org/fish for more pic´s of my cars

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        • Thuppu
          S2Forum Freak
          • Sep 2010
          • 4115
          • Country: Finland

          #409
          Originally posted by fish
          Does the torch have a flexible neck?
          No, no flex, you can turn the trigger to any direction though. It's so basic it can be, like this:


          Audi UrS4 Avant 2.5 20vt - twincharged - Project
          Audi 80q B4 Sedan 2.2 20vt - Daily user
          BMW 320d Touring e91 M-Sport - Daily user
          BMW 740iA e38 - Project

          Comment

          • fish
            S2Forum Fiend
            • Aug 2007
            • 2333
            • Home: United Kingdom Current: Sweden

            #410
            Are the fittings the same as ESAB or Kemppi?
            Audi 80 Competition -94 Daily driver

            www.garaget.org/fish for more pic´s of my cars

            Comment

            • Wrath
              S2Forum Maniac
              • Jan 2011
              • 779
              • Country: Sweden

              #411
              Looks rock solid with those bushes
              1995 Audi S6 - AAN (~350hp)
              2008 BMW 530xd (235hp)
              2008 Hyundai i30 - 1.6 CRDI (89hp)
              2011 KTM 990 SMR - custom tuned (120whp)

              Comment

              • Thuppu
                S2Forum Freak
                • Sep 2010
                • 4115
                • Country: Finland

                #412
                Originally posted by fish
                Are the fittings the same as ESAB or Kemppi?
                I doubt those will fit.


                Old exhaust out...


                Audi UrS4 Avant 2.5 20vt - twincharged - Project
                Audi 80q B4 Sedan 2.2 20vt - Daily user
                BMW 320d Touring e91 M-Sport - Daily user
                BMW 740iA e38 - Project

                Comment

                • Prosac
                  S2Forum Enthusiast
                  • Mar 2009
                  • 108
                  • Country: Germany

                  #413
                  Hi, driving the Audi now?
                  How much power does the engine with the Holset?
                  408kw @ wheel

                  Comment

                  • Thuppu
                    S2Forum Freak
                    • Sep 2010
                    • 4115
                    • Country: Finland

                    #414
                    No, not yet. Hope to get it finished in a month or two.

                    Audi UrS4 Avant 2.5 20vt - twincharged - Project
                    Audi 80q B4 Sedan 2.2 20vt - Daily user
                    BMW 320d Touring e91 M-Sport - Daily user
                    BMW 740iA e38 - Project

                    Comment

                    • Thuppu
                      S2Forum Freak
                      • Sep 2010
                      • 4115
                      • Country: Finland

                      #415
                      The old exhaust is sold...

                      Some small updates. Got the other waterline for the wastegate today. Had to do a custom fitting for the block water-intake, but it worked out nicely.






                      Also tested to do some 3" to 4" stainless exhaust reducers. Pressed in a 300T bending press.




                      Audi UrS4 Avant 2.5 20vt - twincharged - Project
                      Audi 80q B4 Sedan 2.2 20vt - Daily user
                      BMW 320d Touring e91 M-Sport - Daily user
                      BMW 740iA e38 - Project

                      Comment

                      • Thuppu
                        S2Forum Freak
                        • Sep 2010
                        • 4115
                        • Country: Finland

                        #416
                        Originally posted by fish
                        Does the torch have a flexible neck?
                        Well, I look't at the torch better today, and yes, it has a flex neck after all. It's some kind of rubber cover with a flex inside.

                        It looks like this:



                        I really love this thing! Welded flanges for my turbo oil return line today, and it's so smooth to weld with it, and you can weld really small things with it with high precision. Stainless braided teflon hose is pressed on the hose fittings.





                        All exhaust parts has been collected, exept for the cat. It has seized at the toll customs...

                        Simons 3,5" mufflers.


                        Also recieved a new oil cooler, 25 row.

                        Audi UrS4 Avant 2.5 20vt - twincharged - Project
                        Audi 80q B4 Sedan 2.2 20vt - Daily user
                        BMW 320d Touring e91 M-Sport - Daily user
                        BMW 740iA e38 - Project

                        Comment

                        • Jamo
                          Retired OG Mod
                          • Mar 2004
                          • 21750
                          • Country: United Kingdom

                          #417
                          Where is that 25 row going to fit?

                          Comment

                          • Thuppu
                            S2Forum Freak
                            • Sep 2010
                            • 4115
                            • Country: Finland

                            #418
                            In the stock IC location.

                            Audi UrS4 Avant 2.5 20vt - twincharged - Project
                            Audi 80q B4 Sedan 2.2 20vt - Daily user
                            BMW 320d Touring e91 M-Sport - Daily user
                            BMW 740iA e38 - Project

                            Comment

                            • V6quattro
                              S2Forum Maniac
                              • Sep 2008
                              • 949
                              • Country: Netherlands

                              #419
                              Nice! Good luck on the exhaust! What kind of bends do you have and how are you cutting them?
                              1360kg/600Whp Avant 0-200km/h 9sec

                              Comment

                              • Thuppu
                                S2Forum Freak
                                • Sep 2010
                                • 4115
                                • Country: Finland

                                #420
                                I have a couple of brand new 3,5" 90 degree bends, and a bunch of 4" used bends, plus some 3" for the IC pipings. Have to cut them with a angle grinder, I don't have any better solution for the job.

                                Used 4" and 3":

                                Audi UrS4 Avant 2.5 20vt - twincharged - Project
                                Audi 80q B4 Sedan 2.2 20vt - Daily user
                                BMW 320d Touring e91 M-Sport - Daily user
                                BMW 740iA e38 - Project

                                Comment

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