Buying an S2 Coupe - Am I walking into a world of pain.

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  • newsh
    S2Forum Obsessed
    • Aug 2003
    • 16226
    • Country: United Kingdom

    #196
    Originally posted by B5NUT
    Took the car over to automark this morning, looks like the only modification was the ECU, wastegate & N75. So happy days to restore the car back to factory spec. Only other issue was noticed was the smaller diff seal and the seal around the bellows was leaking. So now I can finally start to rip this car apart.
    Did you plug the stock chipset in yet?

    S2 Coupe 3B Project


    Ur quattro restoration

    S2 Avant

    Boost is the new rock and roll!
    sigpic

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    • B5NUT
      S2Forum Extremist
      • Sep 2021
      • 1071
      • Country: United Kingdom

      #197
      Not yet, I wanted to make sure there were no further modifications hiding, before reverting to the standard MAP. Thankfully the answer is no so will get the chips installed this week.

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      • B5NUT
        S2Forum Extremist
        • Sep 2021
        • 1071
        • Country: United Kingdom

        #198
        I have a question... So I'm not liking the look of the front subframe. It's got a lot of flaking surface rust and is really in need of being refurbished .From what I can see and have read the front subframe only supports the gearbox, lower arms and roll bar. is it just the case of supporting the gearbox and then dropping the subframe down. Or am I mossing something?

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        • Tractor Dave
          S2Forum Zealot
          • Dec 2017
          • 5991
          • Country: Wales

          #199
          Originally posted by B5NUT
          I have a question... So I'm not liking the look of the front subframe. It's got a lot of flaking surface rust and is really in need of being refurbished .From what I can see and have read the front subframe only supports the gearbox, lower arms and roll bar. is it just the case of supporting the gearbox and then dropping the subframe down. Or am I mossing something?
          Yes, just support gearbox and drop.
          Nothelle S2 Avant
          Black Ur project
          Silver Rs2 Project gone
          Ocianic Ur project gone
          S2 Coupe project gone
          Urs6 plus project gone

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          • Bowie69
            S2Forum Fiend
            • Nov 2013
            • 2675
            • Country: England

            #200
            Yep, disconnect wishbones at ballpoints, and remove the anti roll bar drop links, down it comes.

            No need to support the gearbox if the snub mount is in place, it'll hold it.

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            • B5NUT
              S2Forum Extremist
              • Sep 2021
              • 1071
              • Country: United Kingdom

              #201
              Thank what's the best way of stripping the rust. There are companies local to me that shot blast, but I'm not sure if if dipping it would be better, problem with that is I cannot find anyone local in the northeast that provide a dipping service. Other option would be Electrolysis, If I could find a container big enough.
              Last edited by B5NUT; 23 October 2021, 18:46.

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              • Bowie69
                S2Forum Fiend
                • Nov 2013
                • 2675
                • Country: England

                #202
                Blasting works well enough, these mostly rot from outside in my experience.

                When all finished fill with some nice aerosol bilt hamber wax

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                • Tractor Dave
                  S2Forum Zealot
                  • Dec 2017
                  • 5991
                  • Country: Wales

                  #203
                  Agree. Blasting is best then powder coat if it's going to be a garage queen, por15 or epox for a daily. As Bowie says, bilt stuff is very good.
                  Nothelle S2 Avant
                  Black Ur project
                  Silver Rs2 Project gone
                  Ocianic Ur project gone
                  S2 Coupe project gone
                  Urs6 plus project gone

                  Comment

                  • B5NUT
                    S2Forum Extremist
                    • Sep 2021
                    • 1071
                    • Country: United Kingdom

                    #204
                    Don't rate por15 anymore. Used to be really good, couple of years back I fixed up an A3 and did the hole rear subframe with the stuff, 6 month months later the rust was back with avengeance. For me it's either power coating. epoxy or both... Think the subframe will be power coated then an extra few layers or epoxy for protection.

                    Also you lot could have warned be about the strut cap'sMy god were they on, think I need a better set of stilsons. Had only got that bar to remove the crank bolt, didn't think I'd need it for the suspension.

                    Screenshot 2021-10-24 230130.jpg

                    Still suspension stripped and subframe is out.
                    Screenshot 2021-10-24 230731.jpg
                    Off to the shot blasters tomorrow with the subframe and the other suspension parts covered in rust. .
                    Last edited by B5NUT; 24 October 2021, 22:10.

                    Comment

                    • Bowie69
                      S2Forum Fiend
                      • Nov 2013
                      • 2675
                      • Country: England

                      #205
                      Yeah, strut caps often need cutting off, but heat works well too if replacing the shock ?

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                      • B5NUT
                        S2Forum Extremist
                        • Sep 2021
                        • 1071
                        • Country: United Kingdom

                        #206
                        O yes, both shock were absolutely cattle trucked, and in need of replacing. The near side suspension was covered in oil which has been poring out the shock. Other than the cap the strip down was not that bad, only issue I have run into is pressing out the wheel bearings, my 10 ton press is not in the best of conditions and struggles to keep pressure. Got it up to 8 ton and still did not move the bearing so will take then to a friends garage tomorrow, and get them both pressed out.

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                        • Bowie69
                          S2Forum Fiend
                          • Nov 2013
                          • 2675
                          • Country: England

                          #207
                          Some wheel bearings have circlips -do check....

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                          • B5NUT
                            S2Forum Extremist
                            • Sep 2021
                            • 1071
                            • Country: United Kingdom

                            #208
                            No circlips, I remove all of the rust around the edge of the wheel bearing housing, so the bearing would not have to pass a thick rim of rust, but even with that and a mapp torch for heat and 8ton of pressure it still did not budge..

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                            • Bowie69
                              S2Forum Fiend
                              • Nov 2013
                              • 2675
                              • Country: England

                              #209
                              Time for a BFH.....

                              I have a 20t press for this sort of thing, not beaten it yet, but sure there will be something at some point.

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                              • B5NUT
                                S2Forum Extremist
                                • Sep 2021
                                • 1071
                                • Country: United Kingdom

                                #210
                                Yes, I need a new one along with a 450nm torque wrench, big **** stilsons + any other tool this car needs.

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